Generac Power Systems 009600-5, 009734-5 guide

Section 10 — Exploded Views and Parts Lists

PRIMEPACT 66G and 66LP Recreational Vehicle Generators Alternator and Control Panel – Drawing No. 0D3149-C

ITEM PART NO. QTY. DESCRIPTION

1	0C9675	1	LOWER BEARING CARRIER
2	077005H	1	ROTOR ASSEM. PP55
	077004H	1	ROTOR ASSEM. PP66
3	087844H	1	STATOR ASSEM. 55
	087845H	1	STATOR ASSEM. 66
4	073159	1	BALL BEARING
5	031971	1	BALL BEARING
6	0C9674	1	UPPER BEARING CARRIER
7	077006	4	STUD-STATOR
8	052858	4	M8-1.25 FLANGE LOCK NUT
9	066386	1	BRUSH HOLDER
10	066849	2	M5-0.8 x 16 LG. TAPTITE
11	027756	4	NYLON WASHER
12	086314	1	GENERATOR TOP HOUSING
13	075234	1	RESISTOR
14	022473	2	¼"/ M6-FLAT WASHER
15	022097	5	¼"/ M6-LOCK WASHER
16	055816	1	M6-1.0 x 70 LG. CAPSCREW
17	090141	2	GROUND CABLE
18	0A1658	2	SPECIAL LOCK WASHER, ¼"
19	074906	4	M6-1.0 x 20 LG. TAPTITE
20	092234	1	CONTROLLER P.C.B.
21	055440	2	M5-0.8 x 25mm CAPSCREW
22	022129	4	5/16"/ M8 LOCKWASHER
23	045771	4	M8-1.25 HEX NUT
24	086316	1	PANEL SHEET METAL
25	053650	1	4-PIN CONNECTOR
26	0C4258	1	CONDUIT ASSEMBLY
27	075244	1	ASSEMBLY, REMOTE CABLE
28	023484S	1	BUSHING
29	074908	1	M5-0.8 x 10 LONG TAPTITE
30	075476	3	M4-0.7 x 16 LG. CAPSCREW
31	022264	4	#8/ M4-LOCK WASHER
32	065795	1	BATTERY CHARGER RECTIFIER
33	090987	2	M3-0.5 x 12 LG. PPHMS

ITEM PART NO. QTY. DESCRIPTION

34	086317A	1	PANEL SUPPORT BRACKET
35	075235	2	M5-0.8 x 30 LG. CAPSCREW
36	082737	4	VIBRATION MOUNT
37	049813	4	M6-1.0 HEX NUT
38	049815	1	M5-08 x 16 LG. HEX HD. CAPSCR.
39	043182	2	M3-LOCK WASHER
40	0A8475	3	#10-SPECIAL LOCK WASHER
41	053623	1	C/BREAKER 2.5A PP55
	054502	1	C/BREAKER 3.0A PP66
42	0D2724	2	BOOT, ROCKER SWITCH
43	083049	1	REGULATOR VOLTAGE
44	022152	6	M5-LOCK WASHER
45	051716	4	M5-0.8 HEX NUT
46	090144	1	C/BREAKER 20A. PP55
	090145	1	C/BREAKER 30A. PP66
47	090145	1	C/BREAKER 30A. (ALL UNITS)
48	025105	4	#6-32 x ¼" SCREW W/LOCK WASHER
49	086315	1	PANEL COVER
50	090734	4	M4-0.7 x 12 LG. CAPSCR.W/LOCK-
			WASHER & FLAT WASHER
51	022985	1	#6-FLAT WASHER
52	032300	1	FUSE HOLDER
53	022676	1	FUSE AGC-15A.
54	087798	1	SWITCH S.P.D.T. 6A.-(START-STOP)
55	092113	1	SWITCH S.P.D.T.-(FUEL PUMP)
56	075210A	1	TERMINAL BLOCK
57	0A8475A	1	#8 SPECIAL LOCK WASHER
58	051715	1	M4-0.7 HEX NUT
59	090157	1	DECAL, CB RATING 30A.
60	084867	4"	U- CHANNEL, RUBBER
61	089438A	1	DECAL, CUSTOMER CON. PP55
	089438B	1	DECAL, CUSTOMER CON. PP66
62	031791	1	CLAMP, HOSE
63	023897	3	#10/ M5-FLAT WASHER
64	031879	2	WASHER FLAT #4

Generac® Power Systems, Inc. 47

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Generac Power Systems 009600-5, 009734-5 owner manual Item Part NO. QTY. Description

Contents

Power SYSTEMS, INC Introduction Authorized Service Dealer Location Table of Contents General Hazards Electrical Hazards Reference Number Identification Generator Identification Safety InstallationGenerator Applicability Generator AC Connection System Fuel Consumption gph/lbs.ph SpecificationsFuel Requirements Engine OIL Requirements Generator Control Panel Automatic Choke Optional Remote START/STOP PanelBefore Starting the Engine Starting the Generator Stopping the GeneratorEngine Exhaust GAS Letting the Engine Stabilize LOW OIL Pressure Switch High Temperature SwitchProtection Systems Field Boost Overvoltage Protection Checking the Engine OIL Level6 25-HOUR CHECK-UP 5 25-HOUR BREAK-IN Period Cleaning the Foam Precleaner Maintaining the Engine AIR CleanerChanging the Engine OIL AND/OR OIL Filter Checking the Engine Spark Plug Clean AIR Intake ScreenSpark Arrestor Muffler Battery Maintenance Cleaning the GeneratorWeekly Every SIX Months Drive Belt OUT of Service ProcedureExercising the Generator Wattage Reference Guide Primepact 66G and 66LP Recreational Vehicle Generators Part General Hazards Electrical Hazards Standards Booklets Purpose and Scope Installation InstructionsEquipment Description Generator Engine Operating Speed Major Features and Dimensions Generator Support Location and SupportGenerator Location Suspended Mounting Generator Restraint Generator CompartmentsCompartment Construction Compartment Size Acoustics Sound Insulating Materials Compartment Floor Cutout Compartment Floor Cutouts Cooling and Ventilating AIRCooling AIR Inlet Openings Generator Airflow Gasoline Fuel System Testing the InstallationCompensating for Restrictions Generator Fuel Supply Line LP GAS Fuel SystemParts not Included in Fuel System Some Important Considerations Primary RegulatorVapor Withdrawal Gaseous Carburetion Fuel Supply Lines Exhaust SystemExcess Flow Valve Leakage Tests Wiring Exhaust System SafetyElectrical Connections Type of Exhaust System Battery Installation 18 Transfer Switch Isolation Method Battery Cables Battery Cable Connections Optional AccessoriesBattery Compartment Remote Panel Models Testing Under Load Post Installation TestsBefore Initial START-UP Initial Start Installation Checklist Problem Cause Correction Troubleshooting Guide Generac Power Systems, Inc Electrical Data Exploded Views and Parts Lists QTY Description To Engine BASE, Mounting To Engine BASE, Mounting To Engine Ground Item Part NO. QTY. Description Exploded Views and Parts Lists QTY Description Exploded Views and Parts Lists Carburetor Assemby CARB. V-TWIN L/P Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators Primepact 66G and 66LP Recreational Vehicle Generators MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System Warranty Generac Power SYSTEMS, INC