Schematic Diagrams

System Electrical Schematic

NOTE: The electrical schematic illustrates all possible wiring expansions in a ProControl 1KS system. Some compo- nents shown are not included with all systems.

Non-Hazardous Area

NON-HAZARDOUS AREA

 

OPERATOR INTERFACE

 

 

DC OK

+

POWER

1

L1 85-250 VAC

+24 VDC

+

2

N

SUPPLY

COMMON

-

 

 

 

 

 

COMMON

-

 

 

 

POWER HARNESS

1

UNUSED

 

 

2

UNUSED

 

J1

3

UNUSED

 

 

4

UNUSED

HARNESS

 

5

UNUSED

 

 

L1

 

LINE

 

 

L1

 

 

 

FILTER

 

 

N

 

 

N

 

 

 

 

 

 

 

 

 

 

 

GND

L1

TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

BLOCK

 

 

 

 

 

 

1

GND

 

 

 

 

 

 

 

GND LUG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

1

POWER

 

 

 

 

 

 

 

 

 

2

ROCKER

 

 

 

 

 

 

 

 

 

1A

SWITCH

 

 

 

OPEN

 

 

1B

 

 

 

 

 

 

 

 

 

OPEN

 

 

2A

 

 

 

 

 

 

2B

 

 

L1

N

GND

GND N L1 85-250

VAC

MEMBRANE SWITCH WITH RIBBON CABLE

DISPLAY

J4

1

2

3

4

5

6

7

8

9

10

11

J2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

 

 

 

 

 

 

 

J5

1

 

 

 

 

+12VDC I/S (RED)

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

COM (BLACK)

 

 

 

 

 

 

 

 

BARRIER

3

 

 

 

 

SHIELD

 

 

 

 

 

 

 

 

BOARD

1

 

 

 

+24VDC

 

 

 

 

 

 

 

 

 

 

J4

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

OPEN

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

COMMON

 

 

 

 

 

 

DISPLAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALARM

 

 

 

1

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J9

2

 

-

 

 

 

 

 

+

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

-

 

 

 

 

 

 

RJ45

RJ45

 

 

 

 

 

 

3'

 

 

 

 

 

J6

 

 

 

 

 

 

 

 

 

 

 

 

J2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER DIST.

 

 

 

 

 

 

 

RJ45

RJ45

 

 

 

 

TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLOCKS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

+

 

 

 

 

 

 

 

 

 

 

 

 

J3

 

 

 

-

+

 

 

 

 

 

 

 

 

 

 

REMOTE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

+

 

 

 

 

 

 

 

 

 

 

I/O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INTEGRATION

 

 

 

-

+

 

 

 

 

 

 

 

 

 

 

BOARD

 

 

 

 

 

 

 

 

 

 

 

 

SHIELD

 

 

J4

 

1

 

FLOW CONTROL CAL. (BLK)

 

 

 

1

 

 

 

 

 

 

2

 

GUN TRIGGER (WHT)

 

 

 

2

 

 

 

 

 

 

3

 

DIGITAL IN COMMON (RED)

 

 

 

3

 

 

 

 

 

J5

4

 

REMOTE STOP (GRN)

 

 

 

4

 

 

 

 

J5

5

 

ALARM RESET (BRN)

 

 

 

5

 

 

 

 

 

 

6

 

ALARM OUTPUT (BLU)

 

 

 

6

 

 

 

 

 

 

7

 

DIGITAL OUTPUT COMMON (ORG)

 

 

 

7

 

 

 

 

 

 

8

 

POT LIFE (YEL)

 

 

 

8

 

 

 

 

 

 

9

 

FLOW RATE ANALOG IN (PUR)

 

 

 

9

 

 

 

 

 

 

10

 

FLOW RATE ANALOG COMMON (GRAY)

 

10

 

 

 

 

I/O HARNESSES

 

1

 

 

 

RS485 INTEGRATION A (WHT/BLU)

1

TERMINAL

 

 

 

 

BLOCKS

 

2

 

 

 

RS485 INTEGRATION B (BLU/WHT)

2

 

J10

3

 

 

 

RS485 INTEGRATION GROUND (SHIELD)

3

 

 

4

 

 

 

RS485 NETWORK A (WHT/ORG)

4

 

 

5

 

 

 

RS485 NETWORK B (ORG/WHT)

 

 

 

5

 

 

 

 

 

 

 

 

J7

6

 

 

 

RS485 NETWORK GROUND (SHIELD)

 

 

6

 

 

 

 

 

 

 

 

 

 

FO IN (BLK)

 

 

 

J8

 

 

 

FO OUT (BLU)

 

 

 

RJ45

RJ45

3'

 

 

 

 

 

 

 

 

 

 

 

 

 

P1

RJ45

BULKHEAD

CABLE

(50' STD.)/

(100' OPTION)

1MIX INPUT

2PURGE INPUT

3JOB COMPLETE INPUT

4EXTERNAL CLR CHG READY

5RESET ALARM INPUT

6DIGITAL INPUT COMMON

1DIGITAL INPUT COMMON

2RECIPE BIT 0 INPUT

3RECIPE BIT 1 INPUT

4RECIPE BIT 2 INPUT

5RECIPE BIT 3 INPUT

6RECIPE BIT 4 INPUT

7RECIPE BIT 5 INPUT

8RECIPE CHANGE INPUT

1DIGITAL OUTPUT COMMON/POWER

2PURGE/RECIPE CHG ACTIVE OUTPUT

3MIX ACTIVE OUTPUT

4MIX READY OUTPUT

5FILL ACTIVE

6FLOW CAL. ACTIVE

7FLOW RATE ALARM OUTPUT

8DIGITAL OUTPUT COMMON/POWER

1DIGITAL OUTPUT COMMON/POWER

2SPECIAL OUTPUT #1

3SPECIAL OUTPUT #2

4SPECIAL OUTPUT #3

5SPECIAL OUTPUT #4

6DIGITAL OUTPUT COMMON/POWER

(+24) YEL

(COM) GRAY BEACON ORG

BRN

RED

CABLE

3'

(25'-200' OPTIONS)

RJ45

 

RJ45

WEB SERVER

 

MODULE

30

3A1163A

Page 30
Image 30
Graco 3A1163A important safety instructions System Electrical Schematic, Non-Hazardous Area