SECTION 5: SHOP MADE SAFETY

ACCESSORIES

Featherboards

Easily made from scrap stock, featherboards provide an added degree of protection against kickback, especially when used together with push sticks. They also maintain pressure on the workpiece to keep it against the fence or table while cutting, which makes the operation easier and safer because the cut can be completed with- out the operator’s hands getting near the blade. The angled ends and flexibility of the fingers allow the workpiece to move in only one direction.

Making a Featherboard

This sub-section covers the two basic types of featherboards: 1) Those secured by clamps, or 2) those secured with the miter slot.

Material Needed for Featherboard

 

Hardwood 34" x 3" x 10" (Minimum)

 

Hardwood 34" x 6" x 28" (Maximum)

1

Additional Material Needed for Mounting

Featherboard in Miter Slot

 

Hardwood 38" x (Miter Slot Width) x 5"L

1

Wing Nut 1/4"-20

1

Flat Head Screw 14"-20 x 2"

1

Flat Washer 14"-20

1

To make a featherboard:

 

1.Cut a hardwood board approximately 34" thick to size. The length and width of the board can vary according to your design. Most featherboards are 10"–28" long and 3"–6" wide. Make sure the wood grain runs paral- lel with the length of the featherboard, so the fingers you will create in Step 3 will bend without breaking.

2.Cut a 30º angle at one end of the board.

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We recommend using a bandsaw for making fingers in the next step because it tends to be safer. A table saw can be used, but it will over-cut the underside of the ends, produce a thicker kerf, and require you to stop the blade half-way through the cut, which can be dangerous.

3.Make a series of end cuts with the grain 38"– 14" apart and 2"–3" long, as shown in Figure 72 (A). Alternatively, start cuts at 2"-3" deep, then make them progressively deeper, as shown in Figure 72 (B).

 

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Figure 72. Patterns for featherboards

(top view shown).

IMPORTANT: Cuts made across the grain result in weak fingers that easily break when flexed. When made correctly, the fingers should with- stand flexing from moderate pressure. To test the finger flexibility, push firmly on the ends with your thumb. If the fingers do not flex, they are likely too thick (the cuts are too far apart).

NOTICE

Only Steps 1–3 are required to make a clamp-mounted featherboard. Refer to Page 52 for instructions on clamping.

Model G0690/G0691 (Mfg. 11/10+)

Page 52
Image 52
Grizzly G0691, G0690 owner manual Shop Made Safety Accessories, Featherboards, Making a Featherboard

G0690, G0691 specifications

The Grizzly G0691 is a remarkable cabinet table saw designed for both hobbyists and professional woodworkers seeking precision and reliability. With its robust construction and advanced features, it stands out in the woodworking industry, making it a popular choice among serious craftspeople.

One of the key features of the G0691 is its powerful 3 HP motor, capable of delivering the performance needed for even the most demanding tasks. This motor can handle various materials, from softwoods to hardwoods, ensuring smooth, clean cuts every time. The saw's electronic variable speed control also allows users to adjust the blade speed according to the type of material being cut, providing flexibility and versatility in woodworking projects.

The G0691 boasts a heavy-duty cast iron table, which offers exceptional stability and supports larger workpieces. The table measures 27 inches by 40 inches, providing ample workspace for cutting. The potential for expansion is also present, as the saw is designed to accommodate extension wings for added surface area, making it easier to manage larger materials.

An impressive feature of the G0691 is its premium fence system. The T-square design ensures accurate measurements and smooth adjustments, enabling woodworkers to achieve precise cuts. This system includes a quick-release lever for easy adjustments, allowing for efficiency during the workflow.

Safety is another priority with the Grizzly G0691. The saw is equipped with a smart blade-guard system designed to offer maximum visibility while protecting the user from accidental contact with the blade. Additionally, the riving knife technology significantly reduces the likelihood of kickback, enhancing safety during operations.

The G0691's dust collection system is integrated to minimize debris, creating a cleaner workspace. The system is designed to connect easily to standard dust collection hoses, allowing for effective removal of sawdust and other waste materials.

In summary, the Grizzly G0691 combines power, precision, and safety into an exceptional cabinet table saw. Its durable construction, advanced fence system, effective dust collection, and user-friendly features make it an ideal option for both seasoned professionals and dedicated hobbyists. The investment in this tool is justified by its performance, ensuring it stands out as a valuable addition to any woodworking setup.