XIX. USING THE MODEL G1793 ROUTER BIT SPINDLE

The Model G1793 Router Bit Spindle is a handy accessory available for your Model G1024 shaper, which allows you to use your standard router bits as shaper cutters.

Using the optional router bit spindle does require some minor modifications to the Model G1024. To maximize the effectiveness of the router spindle, it is necessary to build a false table to increase the height of the shaper table by 11/2". To make a false table:

1.Cut two sheets of 3/4" hardwood plywood or MDF-grade particle board slightly larger than the size of your shaper table’s surface. Face glue the two pieces together. After the glue has dried, you can either cut the pieces down to the exact size of the shaper table, or let them extend beyond its edges.

2.To create a smooth working surface, attach a plastic laminate, such as Formica or Wilsonart, to the top of your false table.

3.Disconnect your shaper from its power source and tape a sheet of tracing paper to the shaper’s table. Be sure to align the back edge of the tracing paper with the back edge of the machine to use as a reference guide on the false table.

4.Locate the four fence mounting holes and the opening for the spindle by rubbing a pencil over those areas. Do this for the starting holes as well. Transfer all of your marks to the false table.

5.Drill the four fence mounting holes and the two starting pin holes with an 11/32" drill bit. Cut the spindle opening with a hole saw or saber saw.

6.If you intend to use your miter gauge with your router spindle installed, cut a straight slot 3/4" x 3/8" parallel to the existing miter slot.

7.Mount your false table to the shaper’s table top, using two 8mm-1.25 x 150mm fence bolts.

NOTE: If most of your work calls for edge forming bits (roundover, cove, chamfer and so on), a 11/2" table should be sufficient. On the other hand, if you desire to use more complicated bits, you might want to add a third layer to the false table, bringing it up to 21/4". If you choose to include that extra level of height, remember to make suitable adjustments to the height of both the fence bolts and the starting pins.

CAUTION: The Router Bit Spindle is made for one-direction operation. Reversing the direction of the cutter travel could result in the loosening of the collet, making it possible for the bit to loosen and unexpectedly exit the spindle.

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Grizzly G1024 instruction manual XIX. Using the Model G1793 Router BIT Spindle
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G1024 specifications

The Grizzly G1024 is a powerful and versatile table saw that has earned a reputation among woodworkers for its reliability and precision. Designed for both amateur and professional use, it combines advanced technologies with user-friendly features, ensuring that it meets the demands of various woodworking projects.

One of the standout features of the G1024 is its robust 1 HP motor. This motor delivers substantial power for cutting through various materials such as hardwood, softwood, and composite materials with ease. The saw is equipped with a 10-inch blade, which is standard in the industry and allows for a wide range of cuts, from rip cuts to crosscuts. The G1024 also supports a maximum cutting depth of 3-1/8 inches at 90 degrees and 2-1/4 inches at 45 degrees, making it versatile for different angles and thicknesses.

The G1024 incorporates a precision-ground cast-iron table, which provides stability and minimizes vibration during operation. The flat surface of the table ensures accurate cuts and is easy to maintain. The table size allows for extensive workpieces, with a generous extension table available for larger projects. In addition, the integrated T-slot miter gauge permits smooth movement of the gauge for precise angle cuts.

Safety is a priority in the design of the G1024. It comes with a blade guard that ensures protection against accidental contact with the spinning blade. The push stick and anti-kickback pawls further enhance user safety, allowing woodworkers to handle materials confidently without the fear of injury.

Another notable feature of the Grizzly G1024 is its fence system. The saw includes a reliable rip fence that locks securely in place, ensuring straight and accurate cuts every time. The fence’s easy adjustment mechanism allows for quick changes in width, making it an efficient tool for varying projects.

Overall, the Grizzly G1024 is designed to cater to woodworkers' needs, thanks to its blend of power, precision, and safety. Its advanced features make it suitable for a wide range of woodworking tasks, while its build quality ensures durability. Whether crafting furniture, cabinetry, or other wood projects, the G1024 stands as a dependable saw that enhances productivity and creativity in the workshop.
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