Troubleshooting Cont.

Problem

 

Possible Causes

 

Likely Solutions

 

1.

Motor or component is loose.

1.

Inspect for stripped/damaged bolts/nuts,

 

 

 

 

replace/re-tighten with thread locking fluid.

 

2.

V-belts are worn or loose.

2.

Inspect belts, replace and re-tension.

 

3.

Motor fan is rubbing on fan

3.

Replace dented fan cover/damaged fan.

 

 

cover.

 

 

Machine has

4.

Pulley is loose.

4.

Remove pulley, replace shaft, pulley, set-

 

 

 

screw and key as required and realign.

vibration or noisy

 

 

 

5.

Machine is incorrectly mounted

5.

Machine has loose anchor studs in floor, or

operation.

 

 

to the floor.

 

is sitting on uneven floor. Replace/tighten or

 

 

 

 

relocate as soon as required.

6.Cast-iron motor mount is at fault. 6. Using leverage and a small pry bar to inspect, carefully replace loose/broken mounts.

7. Motor bearings are at fault.

7. Check bearings, replace motor or bearings as

 

required.

Sanding Operations

 

 

Problem

 

Possible Causes

 

Likely Solutions

Vibration when

1.

Loose drum bearings (215)

1.

Tighten drum bearings.

sanding

2.

Worn drum bearings (215)

2.

Replace drum bearings.

Grinding,

1.

Drum bearings lack sufficient oil.

1.

Oil the drum bearings.

screeching, or

2.

Drum bushings (206) are worn

2.

Replace the drum bushings.

rubbing noise

 

and need replacing.

 

 

when sanding

 

 

 

 

drum is

 

 

 

 

powered up.

 

 

 

 

Short V-belt

1.

Pulleys not aligned correctly.

1.

Align pulleys to be on same plane.

lifespan

2.

Improperly tensioned.

2.

Properly tension V-belts.

Machine lacks

1.

V-belts are loose.

1.

Tighten V-belts

power; drum

2.

Too much pressure on pressure

2.

Raise the pressure plates.

stops turning

 

plate (84).

 

 

under load.

 

 

 

 

Feed belt slips

1.

Feed belt is too loose.

1.

Tension the V-belts.

under load.

2.

Too much load.

2.

Decrease the load.

Feed belt tracks

1.

Feed belt tracking is incorrect.

1.

Adjust feed belt tracking.

to one side and

 

 

 

 

hits the feed table

 

 

 

 

mounts.

 

 

 

 

1.Lack of outfeed support. 1. Set up an outfeed table or have someone stand along open side of sander and retrieve the workpiece as it comes out.

Excessive snipe.

2.

Too much pressure from

2.

Lower the Pressure Plate.

 

 

Pressure Plate (84).

 

 

 

3.

Too much pressure from the rear

3.

Lower the rear of Pressure Plate.

 

 

of pressure plate (84).

 

 

Workpiece kicks

1.

Not enough pressure from the

1.

Raise the Pressure Plate.

out of sander.

 

pressure plate (84).

 

 

SKU 98198

For technical questions, please call 1-800-444-3353.

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Harbor Freight Tools 98198 operating instructions Sanding Operations Problem Possible Causes Likely Solutions