Hayter Mowers 510D 1.45 1.45, TROUBLE SHOOTING

1.45 1.45

When using the following chart it may be found that overhaul of major components are necessary. In this

case it is recommended that your authorised dealer make these repairs as they are properly equipped to

do this work.

WARNING: PREVENT ACCIDENTS - ALWAYS switch off the mower engine, turn the ignition

controls to the ‘off’ position and apply the parking brake before attempting to work on the mower.

TROUBLE SHOOTING

FAULT POSSIBLE CAUSE REMEDY

Engine will not start Travel control interlock switch sensor not

energised

Ensure travel control levers are in the neutral

position

Check setting of interlock switch sensor

Ignition control switched off Turn ignition control to the ‘on’ position

Engine switch in the ‘off’ position Turn the ignition switch to the ‘on’ position

Cutterhead drive interlock switch sensor not

engaged

Check setting of cutterhead interlock switch

sensor

Disengage the cutterhead drive

Fuel valve closed Turn the fuel valve to the ‘on’ position

Insufﬁcient ‘choke’ Reset the choke lever

For all other engine problems; refer to ENGINE HANDBOOK

Lack of transmission

drive

Parking brake engaged Release parking brake

Low oil level Fill reservoir to correct level

Air in system Carry out ‘bleeding’ procedure

Incorrect oil used Drain reservoir and reﬁll with correct oil

Drive belt incorrectly tensioned Re tension drive belt

Broken drive belt Replace drive belt

Bypass valve open Close bypass valve

Incorrect linkage adjustment Re adjust linkage setting

Defective hydrostatic unit or transaxle Consult your authorised dealer

Forward / backward

transmission creep in

neutral

Neutral adjustment incorrectly set Re adjust neutral detent mechanism

Transmission system

overheating

Blocked cooling ﬁns Clean ﬁns

Hydrostatic unit oil level low Check reservoir and top up as necessary

Air in hydrostatic system Carry out ‘bleeding’ procedure

Transaxle oil level low Check the dipstick and ﬁll to the correct level

Parking brake engaged Disengage parking brake

Cutterhead drive brake engaged Re adjust brake settings

Defective cooling fan or fan drive Check fan operation and service as required

Contents

Main CONDOR HYDROSTATIC DRIVE Operators Manual Page Page Page 1.5 1.5 CONTENTS CONTENTS Page No. 1.6 1.6 CONTENTS CONTENTS Page No. Training Preparation 1.8 1.8 Preparation Continued Operation 1.9 1.9 Operation Continued Page 1.11 1.11 Decals A B C D E H F G Page 1.13 1.13 dB EC CONFORMITY INFORMATION Noise Levels Vibration Levels EC Declaration of Conformity Wear Hearing Protection EC DECLARATION OF CONFORMITY Serial No. 1.15 1.15 INTRODUCTION Introduction Page 1.17 1.17 Power Unit Specications SPECIFICATIONS Operator Controls Weight and Dimensions 1.18 1.18 Recommended Lubricants and Hydraulic Fluids SPECIFICATIONS Verge Attachments Rotary Attachments Page 1.20 1.20 Assembling the Cutterhead Attachment to the Power Unit ASSEMBLING THE MOWER Fig 2 Fig 1 1. Nut 2. Tensioning Bolt 3. Mounting Bolt 4. Washer 5. Nyloc Nut 1.21 1.21 Assembling the Cutterhead Attachment to the Power Unit continued ASSEMBLING THE MOWER 1.22 1.22 Safety Notice Operator Presence Control 1.23 1.23 Identication of Controls P Braking System Throttle Control Travel 1.24 1.24 Travel continued Transmission Bypass Valve Control 1.25 1.25 Ignition Switch Cutterhead Drive Operation Starting the Engine 1.26 1.26 Starting the Engine continued Stopping the Engine 1.27 1.27 General Operating Hints Adjusting Height of Cutter Page Page 1.30 1.30 Engine Running In Period - At First 50 Hours of Use 1.31 1.31 Running In Period - At First 50 Hours of Use continued Daily and Before Use 1.32 1.32 Daily and Before Use continued 1.33 1.33 Daily And Before Use continued 1.34 1.34 Every 50 Hours Lubrication 1.35 1.35 Every 200 Hours 1.36 1.36 Every 200 Hours continued 1.37 1.37 Every 200 Hours continued 1.38 1.38 Power Unit General Maintenance continued 1.39 1.39 Power Unit General Maintenance continued Verge Attachment 1.40 1.40 Verge Attachment continued 1.41 1.41 Verge Attachment continued Rotary Attachment 1.42 1.42 Rotary Attachment continued Cutterblades 1.43 1.43 PREPARING THE MOWER FOR STORAGE Preparing the Mower for storage 1.44 1.44 GRASS CUTTING FAULTS Rotary Attachment Verge Attachments 1.45 1.45 TROUBLE SHOOTING 1.46 1.46 TROUBLE SHOOTING 1.47 1.47 ELECTRICAL CIRCUIT DIAGRAM Black 1.48 1.48 WARRANTY