5100-I ACT WOOD INSERT
Page  September 1, 2008
R
438-0380D
1. Remove the panel and trim set. See pages 20-21
for complete details.
2. Remove 2 screws on blower housing.
. Unhook the wires from the blower.
4. Slide blower housing out.
5. Remove 2 screws from blower and remove from
housing.
6. Attach new blower to housing.
7. Re-assemble in reverse order.
F. Blower Replacement
• Frequency: As needed
• By: Homeowner / Qualified service technician
• Task: See the following instructions.
Remove
2 Screws
Figure 32.1
Figure 32.2
G. Bafe Removal
• Frequency: As needed
• By: Homeowner / Qualified service technician
• Task: See the following instructions.
NOTE: The bafe is constructed of 2700° Fiber Board.
1. Remove all ash from rebox, and ex tinguish all hot
embers before disposal into a metal container.
. Remove ceramic blanket from above the bafe.
3. With a 3/16 inch Allen wrench, remove 2 front manifold
tube retainer bolts on the air channel under the end of
the front tubes. NOTE: Soak the bolts with penetrating
oil for at least 15 minutes before trying to remove them.
Figure 32.3
4. To remove manifold tubes, slide the tube to one side
until one end is out of its hole. Then, while lifting that
end of the ber board bafe, pull tube up over the air
channel and out of hole at the other end. It is necessary
to remove the rst two tubes in order to remove the
bafe. NOTE: When replacing the manifold tubes,
be sure the tube with the larger holes is placed in the
front for your insert to operate properly.
5. Slide ber board baf e forward to front of stove and
straight out through door. Figure 32.4
6. To install the ber board bafe, repeat steps  through
 in reverse. Be sure the ber board bafe and ceramic
blanket are pushed back fully into position.
Ceramic Blanket
Baffle
Allen wrench
on retainer bolt
First tube has larger holes
Figure 32.3
Figure 32.4