Heat Controller BDE-103 Contents, Preface, Installation, Troubleshooting Guide, Schematic Diagram

Models: BD-81 BDE-123 BDE-103 BD-123 BD-101

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CONTENTS

1. PREFACE

 

1.1 SAFETY PRECAUTIONS

2

1.2 INSULATION RESISTANCE TEST

2

1.3 SPECIFICATIONS

3

1.4 FEATURES

6

1.5 CONTROL LOCATIONS

6

2. DISASSEMBLY INSTRUCTIONS

 

2.1 MECHANICAL PARTS

8

2.1.1 FRONT GRILLE

8

2.1.2 CABINET

8

2.1.3 CONTROL BOX

8

2.2 AIR HANDLING PARTS

9

2.2.1 ORIFICE, HEATER ASSY AND TURBO FAN

9

2.2.2 FAN

9

2.2.3 SHROUD

10

2.3 ELECTRICAL PARTS

10

2.3.1 MOTOR

10

2.3.2 COMPRESSOR

10

2.3.3 CAPACITOR

10

2.3.4 POWER CORD

11

2.3.5 THERMOSTAT

11

2.3.6 ROTARY SWITCH

11

2.4 REFRIGERATION CYCLE

12

2.4.1 CONDENSER

12

2.4.2 EVAPORATOR

12

2.4.3 CAPILLARY TUBE

12

3. INSTALLATION

 

3.1 INSTALLATION REQUIREMENTS

15

3.2 INSTALLATION

16

3.3 PROCEDURE A

17

3.4 PROCEDURE B

18

3.5 PROCEDURE C

20

3.4 ELECTRICAL REQUIREMENTS

22

3.4.1 ELECTRICAL DATA(FOR 115V MODEL)

22

3.4.2 ELECTRICAL DATA(FOR 230V/208 MODEL)

22

3.4.3 ELECTRICAL SAFETY

22

4. TROUBLESHOOTING GUIDE

 

4.1 OUTSIDE DIMENSIONS

23

4.2 PIPING SYSTEM

23

4.3 TROUBLESHOOTING GUIDE

24

5. SCHEMATIC DIAGRAM

 

5.1 CIRCUIT DIAGRAM

29

6. EXPLODED VIEW

31

7. REPLACEMENT PARTS LIST

32

1. PREFACE

This SERVICE MANUAL provides various service information, including the mechanical and electrical parts etc. This room air conditioner was manufactured and assembled under a strict quality control system. The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.

1.1 SAFETY PRECAUTIONS

1.When servicing the unit, set the ROTARY SWITCH or POWER SWITCH to OFF(O) and unplug the power cord.

2.Observe the original lead dress.

If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

3.After servicing the unit, make an insulation resistance test to protect the customer from being exposed to shock hazards.

1.2 INSULATION RESISTANCE TEST

1.Unplug the power cord and connect a jumper between 2 pins (black and white).

2.The grounding conductor (green or green & yellow) is to be open.

3.Measure the resistance value with an ohm meter between the jumpered lead and each exposed metallic part on the equipment at all the positions (except OFF or O) of the ROTARY SWITCH or

POWER SWITCH.

4.The value should be over 1M.

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Heat Controller BDE-103 Contents, Preface, Installation, Troubleshooting Guide, Schematic Diagram, Safety Precautions