Unit Cooler Piping
Pipe size example:
Given:
•One condensing unit rated at 24,000 BTUH’s @
•Two evaporators each rated at 12,000 BTUH’s @ 10°F TD.
•100 feet of actual line run between condensing unit to first evaporator and 20 feet of actual line run between the first evaporator and the second evaporator (see figure below).
How to figure line sizes:
1.Determine equivalent line run = actual run + valves and fitting allowances.
2.Use Line Sizing Tables to size lines.
3.Note any special considerations.
Evap. 2 | Evap. 1 |
Fittings in this system:
•(6) 90° elbows in main line plus a 90° turn through a tee.
•(5) addtional 90° elbows to first evaporator.
•(4) additional 90° elbows to second evaporator.
Determine line size 1 (main line from condensing unit):
1.Main line from the condensing unit to be sized for the total capacity (balance) of the whole system of 24,000 BTUH’s (Table 8).
2.Refer to 24,000 @100 feet at
3.Refer to Table 5. For every
Therefore, total equivalent line run =
Actual line run | 100 feet | |
+ (6) | 24 feet | |
+ (1) | 2.5 feet | |
Total equivalent line run | 126.5 feet |
4.Refer to Table 8. For 126.5 total equivalent feet, the suction line size should be
Note: The gray shaded areas on Table 8. For 24,000 BTUH’s, the maximum suction riser is
Determine line size 2 (evaporators):
1.Line sizing to each evaporator is based on 12,000 BTUH’s and equivalent run from condensing unit. First evaporator has an 105 ft. run and the second evaporator has a 120 ft. run.
2.Table 8 indicates
3.Refer to Table 5. Each
4. | Actual line run (evap 1) | 105 feet | |
| + (5) | 15 feet | |
| + (1) | 90° turn through tee @ 6' | 6 feet |
| Total equivalent line run | 126 feet | |
| Actual line run (evap 2) | 120 feet | |
| + (4) | 12 feet | |
| Total equivalent line run | 132 feet |
5.Table 8 indicates
Line Sizing
The following Tables 7 and 8 indicate liquid lines and suction lines for all condensing units for R22, R404A, and R507.
When determining the refrigerant line length, be sure to add an allowance for fittings. See Table 5. Total equivalent length of refrigerant lines is the sum of the actual linear footage and the allowance for fittings.
Table 3. Weight of Refrigerants in Copper Lines During Operation (Pounds per 100 lineal feet of type "L" tubing)
Line Size O.D. | Refrigerant | Liquid Line | Hot Gas Line |
| Suction Line at Suction Temperature |
| |||
(Inches) | 0˚F | +20˚F | +40˚F | ||||||
|
|
| |||||||
3/8 | 22 | 3.9 | 0.22 | 0.02 | 0.03 | 0.04 | 0.06 | 0.08 | |
R507, 404A | 3.4 | 0.31 | 0.03 | 0.04 | 0.06 | 0.09 | 0.13 | ||
| |||||||||
1/2 | 22 | 7.4 | 0.41 | 0.03 | 0.05 | 0.07 | 0.11 | 0.15 | |
R507, 404A | 6.4 | 0.58 | 0.04 | 0.07 | 0.13 | 0.16 | 0.24 | ||
| |||||||||
5/8 | 22 | 11.8 | 0.65 | 0.05 | 0.08 | 0.12 | 0.17 | 0.25 | |
R507, 404A | 10.3 | 0.93 | 0.07 | 0.11 | 0.17 | 0.25 | 0.35 | ||
| |||||||||
7/8 | 22 | 24.4 | 1.35 | 0.10 | 0.16 | 0.24 | 0.36 | 0.51 | |
R507, 404A | 21.2 | 1.92 | 0.15 | 0.23 | 0.37 | 0.51 | 0.72 | ||
| |||||||||
22 | 41.6 | 2.30 | 0.17 | 0.28 | 0.42 | 0.61 | 0.87 | ||
R507, 404A | 36.1 | 3.27 | 0.26 | 0.39 | 0.63 | 0.86 | 1.24 | ||
| |||||||||
22 | 63.5 | 3.50 | 0.27 | 0.42 | 0.64 | 0.93 | 1.33 | ||
R507, 404A | 55.0 | 4.98 | 0.40 | 0.58 | 0.95 | 1.32 | 1.87 | ||
| |||||||||
22 | 90.0 | 4.96 | 0.37 | 0.59 | 0.90 | 1.33 | 1.88 | ||
R507, 404A | 78.0 | 7.07 | 0.56 | 0.82 | 1.35 | 1.86 | 2.64 | ||
| |||||||||
22 | 156 | 8.61 | 0.65 | 1.03 | 1.57 | 2.30 | 3.26 | ||
R507, 404A | 134 | 12.25 | 0.98 | 1.43 | 2.35 | 3.23 | 4.58 | ||
| |||||||||
22 | 241 | 13.70 | 1.01 | 1.59 | 2.42 | 3.54 | 5.03 | ||
R507, 404A | 209 | 18.92 | 1.51 | 2.21 | 3.62 | 5.00 | 7.07 | ||
| |||||||||
22 | 344 | 18.95 | 1.44 | 2.28 | 3.45 | 5.05 | 7.18 | ||
R507, 404A | 298 | 27.05 | 2.16 | 3.15 | 5.17 | 7.14 | 9.95 | ||
| |||||||||
22 | 465 | 25.60 | 1.94 | 3.08 | 4.67 | 6.83 | 9.74 | ||
R507, 404A | 403 | 36.50 | 2.92 | 4.25 | 6.97 | 19.65 | 13.67 | ||
| |||||||||
22 | 605 | 33.40 | 2.53 | 4.01 | 6.08 | 8.90 | 12.70 | ||
R507, 404A | 526 | 47.57 | 3.80 | 5.55 | 9.09 | 12.58 | 17.80 | ||
|
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