Replacing Switch And/Or Head Tube | Hobart Welding Products 2510

4-8. Replacing Switch And/Or Head Tube

Y Disconnect gun first.

1Remove handle locking nut.

3 Slide handle.

2 Remove switch housing. Note: If installing new switch, push switch lead connectors onto terminal of new switch (polarity is not important). Install switch back into handle, and secure with handle locking nut. If replacing head tube, continue to end of figure.

4Secure head tube in vice.

5 Loosen jam nut. Remove from vice and turn head tube out by hand.

6Install existing shock washer onto new head tube. Hand-tighten head tube into connector cable.

7Place head tube in vice and tighten until nuts are tight.

8Remove from vice. Reposition handle and install switch housing. Secure with handle locking nut.

Tools Needed:

3/4 in

Ref. ST-800 795-C

OM-194 430 Page 23

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Hobart Welding Products 2510, M-25 GUN specifications Replacing Switch And/Or Head Tube, Disconnect gun first

Contents

June OM-194 430AProcesses DescriptionPage Table of Contents Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding Hazards Buildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyes Principal Safety Standards About Pacemakers EMF Information LES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE Securite Lire Avant Utilisation UN Choc É Lectrique peut tuer LE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut Principales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Exceeding duty cycle can damage unit and void warranty InstallationSpecifications Welding Power Source Duty Cycle And Overheating Welding Gun Duty Cycle And Overheating Volt-Ampere CurvesDefinition Installing Welding Gun Installing Running Gear Setting Gun Polarity For Wire Type Installing Wire Spool And Adjusting Hub Tension Installing Gas Supply Positioning Jumper Links Installing Work Clamp Min Grounding Conductor Size In AWG/Kcmil Electrical Service GuideSelecting a Location And Connecting Input Power Input Voltage Hold wire tightly to keep it from unraveling Threading Welding Wire Controls Operation CO2 Weld Parameters Knockout Panel Circuit Breaker CB1 Maintenance and TroubleshootingRoutine Maintenance Disconnect power before maintaining Replacing Gun Contact Tip Changing Drive Roll And Wire Inlet GuideAligning Drive Rolls And Wire Guide Unit Overload Wire size stamped on tip check and match wire size Turn off welding power source/wire feeder Disconnect gun first Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting Circuit Diagram For Welding Power Source Electrical Diagram OM-194 430 Main Assembly Parts List Item Dia Part Description Mkgs Quantity Center Baffle w/Components Center Baffle w/Components -1 Item Wire Drive Assembly -2 Item Gun And Cable Assembly, M-25 Part Description Quantity Options and Accessories Page Ment File a claim for loss or damage during ship