Hydraulic Valve

If spool does not stay in “detent” position or tends to be difficult to get into “detent”, “detent spool” wear and/or weak detent springs are indicated and suspected parts should be replaced.

Inspect valve spool r&urn springs for evidence of distortion/damage.

If valve spool(s) was not centering properly and valve spool slides freely in valve body, a weak or broken return spring is indicated.

Inspect relief valve spring for damage or distortion.

Inspect relief valve poppet and seat for wear or damage.

Assembly

It is recommended that all ‘0’ rings be replaced during valve service.

Referto illustration for reference to assembly.

Thoroughly clean and dry all parts.

Carefully install the ‘0’ rings in the valve body spool and detent body ‘0’ ring grooves.

Coat ‘0’ rings with clean hydraulic oil prior to

.installation.

Extreme care must be taken to ensure ‘0’ rings are not damaged during installation

Valve Spools

Assemble spool return springs on valve spools if they were removed previously. .

Install detent body on float spool.

Coat valve spools with clean hydraulic oil and carefully install in valve body.

Extreme care must be taken during valve spool installations to ensure ‘0’ rings are not damaged.

“Float” valve spool is installed in valve body adjacent to return port.

SERVICE

Install end cap on detent body

Install detent balls, springs and plugs.

Install support, spring, spacer and end cap on valve body/bucket cylinder spool.

Torque hardware to 2-3ftJlbs.

Relief Valve

Install sealing washer, seat, poppet, spring, dup and body.

Screw in relief valve adjustment screw until the spring just begins to compress and install crushwasher, hex nut, second crushwasher and cap.

Relief valve adjustment is made following control valve installation as described under “Relief Valve Adjustment”.

Control lever and hydraulic connections

Install single lever control linkage as illustrated.

Install adaptor fittings and quick disconnect couplers.

Inspect adaptor fitting ‘0’ rings and replace if required.

Installation

Mount control valve on front loader valve stand and reconnect hydraulic hoses to ports from which they were removed.

Refer to hydraulic system schematic diagram to check that hydraulic connections are correct.

Relief valve setting should be adjusted immediately following installation/start-up as described under relief valve adjustment.

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Honda Power Equipment FL6555 manual Assembly, Installation

FL6555 specifications

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