!

FIRE AND/OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death, and/or property damage.

Do NOT attempt to light the burner with a match or flame of any kind.

HEATING INPUT RATE CHECK

The gas input to the unit is determined by measuring the gas flow at the meter. Measuring gas flow at the meter is recommended for natural gas units. To measure the heating input, perform the following steps:

1.Turn off all other gas appliances that use the same meter.

2.Turn off gas supply to unit and attach manifold pressure gauge as instructed in the ”Gas Valve Adjustment” section.

3.With gas ON to the unit and the unit operating, record the number of seconds for the gas meter dial to make one revolution.

4.Divide number of seconds in Step 3 into 3600 (number of seconds in 1 hour).

5.Multiply result of Step 4 by the number of cubic feet shown for one revolution of the meter dial to obtain the cubic feet of gas flow per hour.

6.Multiply result of Step 5 by Btu heating value of gas to obtain total measured input in Btu/hr. Compare this input rate with the Required Input Rate for the installation altitude, as shown in Table 3. Consult with local gas supplier if the heating value of gas is not known.

Example: Assume that the size of the meter dial is 1 cu. ft., one revolution takes 44 seconds, and the heating value of the gas is 1020 Btu/ft3. Proceed as follows:

1.38 sec. To complete 1 revolution

2.3600/38 = 94.7

3.94.7 x 1 = 94.7

4.94.7 x 1020 = 96,632 Btu/hr

For this example, the nameplate input is 100,000 Btu/hr, so only a minor change in manifold pressure is required. In no case should the final manifold pressure vary more than

+-- .3 ”water column from the values in Table 2. Never exceed the required input rate (Table 3).

Table 3

 

 

 

Required Input Rate for All Models

 

 

 

 

 

 

 

 

 

 

Required Input Rate of Furnace Converted to Natural Gas (Btu/hr)

 

 

 

 

Heating Model

 

 

 

Elevation Above Sea Level (feet)

 

 

 

 

 

 

Size1

0-2000

2001-3000

3001-4000

4001-5000

5001-6000

6001-7000

7001-8000

 

8001-9000

9001-10000

 

 

"040" or "B"

40,000

35200

33600

32000

30400

 

28800

27200

 

25600

24000

 

 

"060" or "C"

60,000

52800

50400

48000

45600

 

43200

40800

 

38400

36000

 

 

"080" or "D"

80,000

70400

67200

64000

60800

 

57600

54400

 

51200

48000

 

 

"100" or "E"

100,000

88000

84000

80000

76000

 

72000

68000

 

64000

60000

 

 

"120" or "F"

120,000

105600

100800

96000

91200

 

86400

81600

 

76800

72000

 

 

"140" or "G"

140,000

123200

117600

112000

106400

 

100800

95200

 

89600

84000

 

 

1Note:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For PGF3, PGX3, and PDX3 models, heating model size is indicated by the numbers in the 5th, 6th, and 7th characters in the model number.

 

 

For PGF, PGC, PGS models, heating model size is indicated by the numbers in the 8th, 9th, and 10th characters in the model number.

 

For GPFM, GPCM, and GPSM models, heating model size is indicated by the numbers in the 8th, 9th, and 10th characters in the model number.

 

For PGAA, PGAD, PGCA, and PGCD models, heating model size is indicated by the letter in the 7th character in the model number.

 

For PGMD and PGME models, heating model size is indicated by the letter in the 7th character in the model number.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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3/17/06

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Honeywell PGF3 installation instructions Heating Input Rate Check