HTC SM-TP008-1125 service manual HTC Corporation, Sapphire Service Manual, Rev. AX02, Doc. No

Models: SM-TP008-1125

1 91

Page 1

		Doc. No.	DOC-00051810	REV.
	HTC Corporation.
	HTC Corporation.	Issued Date	2008/12/29	AX02
	.
		Revised Date	2009/01/14



Doc. Title	Sapphire Service Manual	Page	1 of 91

Sapphire

Service Manual

UHTC Proprietary

Confidential Treatment Requested

Rev. AX02

HTC Corporation.

Engineering Mobility

HTC CONFIDENTIAL

SM-TP008-1125

Page 1

Image 1

HTC SM-TP008-1125 service manual HTC Corporation, Sapphire Service Manual, Rev. AX02, Htc Confidential, Doc. No, 1 of

Contents

HTC Corporation Sapphire Service ManualSapphire Service Manual Issued DateCONTENTS Sapphire Service ManualIssued Date HTC CorporationPRODUCT FEATURES Sapphire Service ManualDISASSEMBLING PROCEDURE ASSEMBLING PROCEDURESapphire Service Manual 1 IntroductionHTC Corporation Sapphire Service Manual 1.1 Product FeaturesIssued Date HTC CorporationIssued Date Sapphire Service ManualHTC Corporation HTC CONFIDENTIALIssued Date Sapphire Service ManualHTC Corporation HTC CONFIDENTIALProduct overview z Front side z AccessoriesSapphire Service Manual Issued DateRECHARGES THE BATTERY Sapphire Service ManualIssued Date HTC CorporationSapphire Service Manual z Install the SIM cardHTC Corporation HTC CONFIDENTIALz Charge the battery z Install the SD cardSapphire Service Manual HTC Corporationz To perform a hard reset z To perform a soft resetSapphire Service Manual HTC Corporation2.1 Disassembling procedure 2 Device Disassembling and Assembling ProcedureSapphire Service Manual 1. Remove the battery cover 2. Remove the batteryIssued Date Sapphire Service ManualHTC Corporation 3. Unfasten the screws at the location indicatedIssued Date Sapphire Service ManualHTC Corporation 6. Disassemble speaker from keyboard bottom cover8. Disassemble LCM FPC connector from the Main board Sapphire Service Manual10. Disconnect the FPC connector from the Upper board Issued Date14. Disconnect the volume FPC from Rigid-Flex board Sapphire Service ManualIssued Date HTC Corporation15. Remove the volume FPC from the chassis Sapphire Service Manual17. Disconnect the AP key FPC connector Issued DateIssued Date Sapphire Service ManualHTC Corporation 19. Use the white stick to separate it25. Release the hook from the Main Board to separate the switch Sapphire Service ManualIssued Date HTC CorporationIssued Date Sapphire Service ManualHTC Corporation 26. Remove the Microphone Rubber 27. Remove Receiver from Chassis30. Disassembly Completed Sapphire Service ManualIssued Date HTC CorporationSapphire Service Manual 2.2 Assembling procedure3. Insert the switch hook into the Main Board Issued DateIssued Date Sapphire Service ManualHTC Corporation 6. Connect the cable with the Main boardIssued Date Sapphire Service ManualHTC Corporation 7. Combine the FPC with Main BoardIssued Date Sapphire Service ManualHTC Corporation 10. Stick the copper foil as location indicated13. Install the Camera module on the Upper board Sapphire Service Manual15. Insert the volume FPC into the connector on the upper board Issued Date16. Attach the Volume FPC to the Chassis Sapphire Service ManualIssued Date HTC CorporationIssued Date Sapphire Service ManualHTC Corporation 19. Insert vibrator as shown22. Attach the speaker to the Housing 23. Combine Housing with Bezel Sapphire Service Manual24. Combine the antenna with Housing as shown Issued Date26. Insert battery into housing 27. Assemble the Battery Cover Sapphire Service ManualIssued Date HTC Corporation3.1 ROM upgrade thru RUU Re-flash Upgrade Utility 3 ROM Re-flash ProcedureConnect device to PC Download ROM Image from SDOHTC Corporation Sapphire Service ManualIII. Read the pop-up message form HTC Corporation Sapphire Service ManualX. Click “Next” to proceed XIV. The OS upgrade is finished, click “Finish” to close the utility Sapphire Service ManualIssued Date HTC CorporationSD Upgrade 3.2 Rom Image upgrade thru SD cardFormat SD card and copy image file to SD card Sapphire Service ManualSD Upgrade Sapphire Service ManualIX. After finish, press Action button to reboot Issued Date4.1 List of Diagnostic / WinCE Test Items 4 DIAGNOSTIC PROGRAMSapphire Service Manual HTC CorporationHTC Corporation Sapphire Service ManualDiagnostic Main Menu/Function Test Menu Test ProcedureAuto Test Sapphire Service ManualVibrator Test SD card TestDisplay Test Color bar / Red pattern Sapphire Service ManualDisplay Test Black / White pattern Display Test Green / Blue patternDisplay Test Gray pattern Sapphire Service ManualSapphire Service Manual LED TestIssued Date HTC CorporationButton Test Sliding TestBack Light Test Sapphire Service ManualReceiver Audio Test Headset Audio TestSapphire Service Manual HTC CorporationSign in Android TestSapphire Service Manual Issued DateUSB Test Bluetooth Test BT headsetCamera Test Sapphire Service ManualSapphire Service Manual GPS TestI. Press Menu button and tap the icon “Settings” HTC CorporationSpeaker Test WLAN TestSapphire Service Manual HTC CorporationErase all test data RF TestSapphire Service Manual HTC CorporationRequirement： 4.2 Main board leakage current Test ProcedureEquipment list Sapphire Service ManualSapphire Service Manual Equipment set upHTC Corporation Sapphire Service Manual Start testingIssued Date HTC CorporationIdle current test Sapphire Service ManualSleep current test HTC CorporationConclusion Measurement modeMeasurement parameter Measured CurrentBattery Test 4.3 Battery rundown test procedureSapphire Service Manual HTC CorporationVI. If the capacity is under 70%, please replace a new battery Sapphire Service ManualIssued Date HTC Corporation5.1 Classes definition of inspective area 5 Cosmetic Inspection CriteriaSapphire Service Manual HTC CorporationSapphire Service Manual 5.2 Display inspectionHTC Corporation Issued Date Sapphire Service ManualHTC Corporation HTC CONFIDENTIALSapphire Service Manual 5.3 Main unit inspectionHTC Corporation Accept CriteriaSapphire Service Manual 6 Generic Troubleshooting1．Main Unit Does Not Respond to Power Button HTC CorporationHTC Corporation Sapphire Service Manual4．Unusual Vertical / Horizontal lines or partial display 5．Back Light Does Not Turn ON/OFF8．Battery Pack does not start Sapphire Service Manual9．Battery discharges quickly even after fully charged HTC Corporation10．Battery Pack does not recharge Sapphire Service ManualHTC Corporation 11．No Sound from Speaker or Distorted sound13．Wireless connection WLAN/BT not functioning Sapphire Service ManualHTC Corporation HTC CONFIDENTIAL7.1Agency labelSAPP100Black 7 Generic Labeling Plan „ Main unitHTC P/N DescriptionIssued Date Sapphire Service ManualHTC Corporation HTC P/NIssued Date Sapphire Service ManualHTC Corporation HTC P/NIssued Date Sapphire Service ManualHTC Corporation HTC P/NIssued Date Sapphire Service ManualHTC Corporation HTC P/NIssued Date Sapphire Service ManualHTC Corporation HTC P/NSapphire Service Manual 7.7 Unit label location explanation Water sensitive labelIssued Date HTC CorporationSapphire Service Manual 7.8 Screen protectorIssued Date HTC CorporationSAPP1601340mAhTWS 7.9 Battery labelSapphire Service Manual Issued DateIssued Date Sapphire Service ManualHTC Corporation HTC CONFIDENTIALIssued Date Sapphire Service ManualHTC Corporation HTC CONFIDENTIALIssued Date Sapphire Service ManualHTC Corporation HTC CONFIDENTIALsingle box label not confirmed 7.11. MFG packing labelSapphire Service Manual Issued DateSapphire Service Manual 12 in 1 carton label not confirmedIssued Date HTC CorporationSapphire Service Manual pallet labelIssued Date HTC CorporationSapphire Service Manual Incomplete pallet labelIssued Date HTC Corporation8.1 SPL for Repair 8 Generic Spare Part List and PhotosSapphire Service Manual HTC CorporationPicture for SPL 80H Kernel and Accessories Sapphire Service ManualIssued Date HTC Corporation8.2 Board Level 2.5 Repairs „ Basic Repair Instructions for Component ReplacementSapphire Service Manual HTC CorporationSapphire Service Manual ¾ 51HXXXXXXXX PCBA-MAIN BOARDSide AHTC Corporation HTC CONFIDENTIALIssued Date Sapphire Service ManualHTC Corporation SIDE A PHOTO AND COMPONENT LOCATIONSapphire Service Manual 51HXXXXXXXXX PCBA-MAIN BOARDSide BIssued Date Connector RF,5.8*5.4*3.9,Female,MS-14706,4pin,HRSSapphire Service Manual 8.3 FRU M/B additional parts locationIssued Date HTC CorporationSapphire Service Manual 9 RF Antenna SpecificationHTC Corporation Camp@ W-CDMAHTC Corporation Sapphire Service ManualPCS 1900 Receiver Test PCS 1900 Transmitter Test