TABLE OF CONTENTS

Safety Rules

2-3

Maintenance Schedule

14

Warranty

4-7

Maintenance

14-16

Product Specifi cations

8

Service and Adjustments

17-18

Assembly / Pre-Operation

9

Storage

18-19

Operation

10-13

Troubleshooting

19-20

 

 

Repair Parts

40-47

SAFETY RULES

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing ob- jects. Failure to observe the following safety instructions could result in serious injury or death.

HONDA 4-CYCLE ENGINE

 

 

MODEL NUMBER GCV-160-LAOS3A

CAMSHAFT PULLEY

PISTON / CONNECTING ROD

KEY

PART

 

KEY

PART

 

NO.

NO.

DESCRIPTION

NO.

NO.

DESCRIPTION

1

14320-ZL8-010

Pulley, Camshaft

1

13101-Z2A-010

Piston

2

14324-ZL8-000

Shaft, Cam Pulley

2

13111-ZE0-000

Pin, Piston

3

14400-Z0J-014

Belt, Timing

3

13200-Z0J-000

Connecting Rod Assembly

 

 

 

(84HU7 G-200)

4

90001-ZE1-000

Bolt, Connecting Rod

6

14461-ZL8-000

Shaft, Rocker Arm

5

90551-ZE0-000

Clip, Piston Pin (13 mm)

11

90112-333-000

Screw, Tappet Adjusting

6

13010-Z0L-014

Ring Set, Piston, Standard

Look for this symbol to point out im- portant safety precautions. It means CAUTION!!! BECOME ALERT!!!

YOUR SAFETY IS INVOLVED.

WARNING: In order to prevent accidental starting when setting up, transporting, ad- justing or making repairs, always disconnect spark plug wire and place wire where it cannot come in contact with plug.

WARNING: Engine exhaust, some of its constituents, and certain vehicle compo- nents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

CAUTION: Muffl er and other engine parts become extremely

hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

I. GENERAL OPERATION

Read, understand, and follow all instructions on the machine and in the manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the machine before starting.

Do not put hands or feet near or under rotating parts. Keep clear of the dis- charge opening at all times.

Only allow responsible individuals, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.

Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.

Do not operate the mower when bare- foot or wearing open sandals. Always wear substantial foot wear.

Do not pull mower backwards unless abso- lutely necessary.Always look down and be- hind before and while moving backwards.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the operator. Stop the blade when crossing gravel surfaces.

Do not operate the mower without prop- er guards, plates, grass catcher or other safety protective devices in place.

See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories ap- proved by the manufacturer.

Stop the blade(s) when crossing gravel drives, walks, or roads.

Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.

Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.

Mow only in daylight or good artifi cial light.

Do not operate the machine while under the infl uence of alcohol or drugs.

Never operate machine in wet grass. Always be sure of your footing: keep a fi rm hold on the handle; walk, never run.

Disengage the self-propelled mech- anism or drive clutch on mowers so equipped before starting the engine.

If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibra- tion is generally a warning of trouble.

Alwayswearsafetygogglesorsafetyglass- es with side shields when operating mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip & fall accidents which can result in severe injury. All slopes require extra caution. If

2 you feel uneasy on a slope, do not mow it.

12

90206-001-000

Nut, Tappet Adjusting

 

 

 

(Teikoku)

13

91301-ZM0-V31

O-Ring (6.8 x 1.9) (ARAI)

 

 

 

 

15

14431-Z0J-000

Rocker Arm, Intake Valve

LABELS

 

16

14441-Z0J-000

Rocker Arm,

KEY

PART

 

 

 

 

Exhaust Valve

NO.

NO.

DESCRIPTION

 

 

 

 

9

87528-Z0L-V20

Mark, Choke Indication

OIL PAN

 

20

87114-ZH7-821

Label, Warning

KEY

PART

 

30

87101-Z8B-000

Mark, Emblem (GCV160)

NO.

NO.

DESCRIPTION

31

87169-Z8E-000

Mark, Recoil Cover

1

11300-ZM0-811

Pan Assembly, Oil

32

87524-Z8B-000

Mark, Caution,

2

15650-ZM0-801

Gauge Assembly,

 

 

 

Fuel Petcock

 

 

 

Oil Level

 

 

 

 

4

15625-ZE6-000

Gasket, Oil Filler Cap

CHOKE BASE

 

5

15631-ZM0-000

Extension, Oil Filler

KEY

PART

 

6

15639-ZM0-000

Lock Washer, Extension

NO.

NO.

DESCRIPTION

8

16508-ZM0-010

Shaft, Governor Holder

2

16592-Z2D-800

Spring, Return

9

16510-ZM0-010

Governor Assembly

5

16614-Z2D-800

Spring, Choke Lever

10

16511-ZL8-000

Weight, Governor

8

16632-Z0L-801

Rod, Stop

11 16512-ZM0-000

Holder, Governor Weight

9

90022-888-010

Bolt, Flange (#6 x 20)

12

16513-ZE1-000

Pin, Governor Weight

 

 

 

(CT200)

13

16531-ZE1-000

Slider, Governor

14

16610-Z2D-801

Lever Assembly, Choke

14

16541-ZM0-000

Shaft, Governor Arm

 

16610-Z2D-802

Lever Assembly, Choke

15

90014-952-000

Bolt, Flange (#6 x 14)

 

 

 

 

 

 

 

(CT200)

 

 

 

 

16

90121-952-000

Bolt, Flange (#6 x 25)

 

 

 

 

 

 

 

(CT200)

 

 

 

 

1790451-ZE1-000 Washer, Thrust (6 mm)

1890602-ZE1-000 Clip, Governor Holder

1991202-ZL8-003 Oil Seal (28 x 41.25 x 6)

2091356-MA6-005 O-Ring (14.8 x 2.4) (NOK)

2194101-068000 Washer, Plain (6 mm)

22

94251-08000

Pin, Lock (8 mm)

23

94301-08200

Pin, Dowel (#8 x 20)

47

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Husqvarna 917.384507 owner manual Table of Contents, Safety Rules