REPLACEMENT OF INTAKE SEAT

Tools or Supplies Required

♦

1/4 Allan wrench

♦

5/8 Socket

♦

Loc-Tite 609

♦

Crescent Wrench

 

 

 

 

 

 

 

 

♦

Torque Wrench

♦

Hammer

♦

Lacquer Thinner

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Vise – Optional

 

 

 

 

 

 

 

 

11

8

9

Socket

Seat ( ref# 12 )

Clean, free of defects

Clearance

Cross Section View

1.Remove the four bolts (ref# 9), securing the intake endcap (ref# 11) to the pump.

2.Remove the ball cage (ref# 14), ball (ref# 13) and elbow (ref# 8) from the endcap.

3.Place endcap on work bench, with external side facing up.

4.Use socket or screw driver and ha mmer to gently tap out seat.

5.Remove any Loc-Tite residue from the area from which the seat was removed. Inspect for any signs of wear or erosion in this area. If wear or erosion is found, discard the entire endcap and replace with 4-4B.

6.Use lacquer thinner to clean both the seat and endcap in the area where the seat will be positioned.

7.The fit of the seat to endcap is very tight. To aid in the installation, place the endcap in very hot water and the seat in very cold water. The heat causes the endcap to expand and the cold causes the seat to contract, making installation easier.

8.Dry off seat and endcap.

9.Apply Loc-Tite 609, around the outside of seat and in the machined area where the seat will rest.

10.Slip seat into the endcap. The seat should rest flush with or slightly below the surrounding area, when correctly installed. Use a wooden or nylon dowel to gently tap into place if the seat did not fall into place fully. Use caution as the tungsten carbide seat is very brittle, ( yet strong ) and may chip or break. NOTE: If the seat will not fit into the endcap using the heating /cooling method;

A.Follow steps 6 & 8.

B.Place seat into endcap and put 5/8” socket against seat.

C.Place entire assembly into vise, with endcap against one vise jaw and the socket against the other.

D.Tighten the vise and it will work as a press to force the seat into the endcap.

11.Use a steel punch and punch four(4) new marks around the newly installed seat. The punch marks help to expand the metal around the seat, giving a firmer grip.

12.Allow the endcap to sit for at least 12 hours while the Loc-Tite cures.

13.Always install a new intake ball (ref# 13) after replacing seat.

14.Install intake cage, ensuring a minimum 1/32” clearance between ball and cage sides.

15.Install intake elbow (ref# 8), ensuring elbow is in line with cage.

16.Install intake valve, using the four bolts removed in step 1.

17.Torque to 30 foot pounds, using criss-cross pattern.

H.E.R.O. INDUSTRIES

23

300S / 300SL LEGEND Owner’s Manual

Page 22 Page 24
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I.C.T.C. Holdings Corporation 300S Legend owner manual Replacement of Intake Seat, Tools or Supplies Required
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300S Legend specifications

I.C.T.C. Holdings Corporation has earned a distinct reputation in the aviation industry with its flagship product, the 300S Legend. This advanced aircraft represents a significant leap forward in design and technology, combining performance, comfort, and cutting-edge features.

One of the most notable characteristics of the 300S Legend is its impressive aerodynamic efficiency. This aircraft incorporates a sleek fuselage design paired with advanced wing technologies, which contribute to enhanced stability and fuel efficiency. The wings are crafted from lightweight composite materials, enabling the 300S Legend to achieve superior lift during takeoff and landing.

The cockpit of the 300S Legend is a testament to modern aviation engineering. It is equipped with a state-of-the-art avionics suite that includes touchscreen displays, providing pilots with intuitive controls and easy access to flight data. The integration of advanced navigation systems ensures precise routing and enhanced safety, allowing pilots to operate the aircraft with confidence in various weather conditions.

In terms of performance, the 300S Legend is powered by cutting-edge engines that deliver exceptional thrust while minimizing fuel consumption. This not only extends the aircraft's range but also reduces operational costs, making it an attractive choice for commercial operators. The powerplant features advanced noise reduction technologies, ensuring compliance with stringent environmental regulations and providing a quieter cabin experience for passengers.

The interior of the 300S Legend is designed with passenger comfort in mind. The cabin boasts spacious seating arrangements, with customizable configurations to suit different missions, whether it be corporate travel or cargo transport. Large windows provide ample natural light, creating an inviting and comfortable atmosphere. The use of premium materials and finishes further enhances the overall experience, making travel not only efficient but also enjoyable.

Safety is paramount in the design of the 300S Legend, which is equipped with redundant systems and advanced safety features that meet and exceed regulatory requirements. Enhanced turbulence prediction systems and advanced autopilot functionalities contribute to a secure flying experience, ensuring that both passengers and crew are protected throughout the journey.

In conclusion, I.C.T.C. Holdings Corporation's 300S Legend combines innovative technologies with outstanding design to redefine the standards of modern aviation. Its commitment to performance, safety, and passenger comfort positions it as a leading choice for those seeking a versatile and reliable aircraft.
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