Jenn-Air 41007605 Prepare the Custom Door Wood Frame, Custom Handle, Door Wood Frame Dimensions

Installation, cont.

Prepare the Custom Door Wood Frame

Custom Handle

1.A custom handle (not supplied) must be installed.

2.Drill pilot holes through the custom panel to match the handle. Countersink the holes in the back of the panel.

3.Attach the custom handle to the front door panel assembly.

NOTE: The custom handle screws should be installed through custom panel and into the custom handle. The screw heads should be countersunk so the inside panel surface can be installed flush with the wine chiller door.

Door Wood Frame Dimensions

Overall width:	.....................................................	237⁄16" (59.5 cm)
31⁄2" (8.9 cm) toe kick height:		305⁄16" (77 cm)
4" (10.2 cm) toe kick height:		2913⁄16" (75.7 cm)
Door frame minimum width
to cover door extrusion:		123⁄32" (4.4 cm)
Thickness:	5⁄8" to 3⁄4" (1.6 to 1.9 cm) maximum

Wood Screws

1.	#8 pan head wood screws are recommended to
	properly secure the custom wood panel to the
	wine chiller door.
2.	A total of ten screws will be needed for a 31⁄2" (8.9 cm)
	toe kick or eight screws for a 4" (10.2 cm) toe kick.
3.	Use only pan head screws.
4.	Be sure the screw length is NOT longer than the

Assemble Door Hinge Brackets

NOTE: Skip this step if hinges are already attached.

1.Attach the top and bottom door hinges to the door with the 10-32 machine screws and a 1⁄8" Allen head driver as shown in the following figure.

2.Press in the shoulder bushings to the top and bottom door hinges. Make certain that the shoulder is to the outside of the door as shown in the following figure.

3.Test fit the door to the wine chiller to make certain door will hang correctly. The door is hung correctly when the top of the door is parallel to the top of the wine chiller. Adjustments can be made by loosening the door hinge machine screws and moving the door hinge on the door.

4.Tighten all four machine screws after adjustments have been made.

5.Remove the door from the wine chiller by removing the top hinge set screw and angling the door off the bottom hinge pin.

Shoulder bushing

Door hinge

10-32 machine screws

Door hinge screw holes

Door front

surface

wood thickness at the screw locations.

5. Use the following pilot hole drill sizes for the frame

material.

Type of	Pilot Hole Drill Size for
Wood	#8 Pan Head Wood Screws
Hardwood	3⁄32" (0.24 cm)
Softwood	5⁄64" (0.20 cm)

This surface parallel to the wine chiller.

Right hand swing door

Typical top and

bottom door hinge

assembly.

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