Johnson Controls AV*(C) Series Section Vi Required Control Set-Up, Status and Fault Codes

Models: AV*(C) Series

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SECTION VI: REQUIRED CONTROL SET-UP

536636-UIM-D-1211

The low voltage connections may be connected to the screw terminals or the quick connect terminals. The screw terminals and the quick con- nect terminals are physically connected on the control board.

TABLE 3: Low Voltage Connections

 

 

 

 

Terminal

Signal

Comment

R

24 VAC power (fused)

 

G

Continuous Fan operation

 

Y/Y2

Second or full stage

 

compressor operation

 

 

 

Y1

First stage compressor

Not used with outdoor units

operation

having one stage compressors.

 

W2

Second stage heat operation

 

W1

First stage heat operation

 

 

 

24 VAC will be present at this

O

Reversing valve operation

terminal when the MODE

jumper is in the AC position.

 

 

 

 

This is normal.

 

 

24 VAC will be present at this

HUM

Humidity switch input

terminal when the HUM STAT

jumper is in the NO position.

 

 

 

 

This is normal.

 

Connection point for

This terminal is a connection

X/L

point only and does not affect

heat pump fault indicator

 

air handler control operation.

 

 

COM

24 VAC common

 

SECTION VI: REQUIRED CONTROL SET-UP

The following steps must be taken at the time of installation to insure proper system operation.

1.Consult system wiring diagram to determine proper thermostat wiring for your system.

2.If heat kit is installed, change HEAT/NO HEAT jumper from NO HEAT to HEAT position.

3.If a humidistat is installed, change HUM STAT jumper from NO to YES.

4.Set the MODE jumper to A/C (Air Conditioner) or HP (Heat Pump) position depending on the outdoor unit included with the system.

5.Set airflow and comfort setting jumper to proper positions.

FUNCTIONALITY AND OPERATION

Jumper Positions

HEAT/NO HEAT Jumper

The HEAT/NO HEAT jumper configures the control for heat kit opera- tion. The jumper must be in the HEAT position if a heat kit is installed with the air handler.

With the jumper in the NO HEAT position, the control will not energize the heat relay outputs or sense the limit switch input.

If the jumper is not present, the control will operate as if the jumper is in the HEAT position. If the jumper is not present and a heat kit is not pres- ent, the control will sense an open limit condition and the blower will run continuously.

Hum Stat Jumper

The HUM STAT jumper configures the control to monitor the humidity switch input. With the jumper in the NO position, the control will ener- gize the HUM terminal with 24 VAC continually. With the jumper in the YES position, the control will monitor the HUM input to control the HUM OUT output to control an external humidifier.

If the jumper is not present, the control will operate as if the jumper is in the YES position.

Mode Jumper

The MODE jumper configures the control to operate properly with an air conditioner (AC position) or heat pump (HP position). With the jumper in the AC position, the control will energize the O terminal with 24 VAC continually. With the jumper in the HP position, the O input signal is received from the room thermostat.

If the jumper is not present, the control will operate as if the jumper is in the HP position.

SPARE Jumper

The control includes a spare jumper that can be used if a jumper is lost. The SPARE jumper does not have any effect on the operation of the control.

Airflow and Comfort Setting Jumpers

See separate section.

Status and Fault Codes

The control includes an LED that displays status and fault codes. These codes are shown in Table 4. The control will display the fault codes until power is removed from the control or the fault condition is no longer present.

TABLE 4: Fault Codes

Fault or Status Condition

LED1 (RED)

Flash Code

 

Status

 

No power to control

OFF

Normal operation

2s ON/2s OFF

Control in test mode

Rapid Flash

Control failure

ON

Limit Faults

 

Limit switch currently open (not in lockout)

1

Multiple limit openings with no call for heat

2

Multiple limit openings during one call for heat

3

Single long duration limit opening

4

Multiple long duration limit openings

5

Fan failure

6

Wiring Related Faults

 

Simultaneous call for heating and cooling

7

Internal Control Faults

 

Control recovered from internal event

9

External Relay Outputs

The control includes two outputs to drive external relays having 24 VAC coils. The outputs have a maximum rating of 1.0 Amp pilot duty at 24 VAC.

HUM OUT

The HUM OUT output can be used to drive an external relay or solenoid (24 VAC coil) to control a humidifier. The output is energized when the HUM input is energized, the HUM STAT is in the YES position, and the control has a thermostat call for heating (heat pump or electric heat).

EAC

The EAC output can be used to drive an external relay (24 VAC coil) to control an electronic air cleaner. The output is energized whenever the blower relay on the control is energized.

Heat Output and Limit Connections

The control is connected to the heater relays and limit switch using the 6-pin connector. The relay outputs and the limit switch signal are 24 VDC.

The control energizes the heat relays and senses the limit switch input as shown in Table 5 when the HEAT ENABLE jumper is in the HEAT position.

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Johnson Controls Unitary Products

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Johnson Controls AV*(C) Series Section Vi Required Control Set-Up, FUNCTIONALITY AND OPERATION Jumper Positions