Maintenance intervals

 

Time

Activity

 

 

 

By whom

 

 

 

 

 

 

 

 

 

 

 

Prior to each drive

Check the lighting.

 

 

 

Operator

 

 

 

Check the tyre pressure and their state.

 

 

Operator

 

 

Every 10 operating

Check oil level in the pump gear (see "Initial startup"), refill oil if needed.

 

Operator

 

 

hours or daily

 

 

 

 

 

 

 

Check the water filter and clean if necessary.

 

 

Operator

 

 

 

Check coolant level in the equalisation container (see "Initial startup"), refill coolant if need-

Operator

 

 

 

ed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Once after the first 50

Replace motor oil (see "Maintenance Procedures").

 

 

Customer Service

 

 

operating hours

 

 

 

 

 

 

 

Replace oil filter insert on motor.

 

 

Customer Service

 

 

 

Check the screw connections on the motor. Call customer service if necessary.

 

Customer Service

 

 

Once after the first 150

Replace oil in the pump gear.

 

 

Customer Service

 

 

operating hours

 

 

 

 

 

 

 

Replace oil in the intermediate gear.

 

 

Customer Service

 

 

Every 50 operating

Check pipes to see if there are any leaks.

 

 

Operator

 

 

hours or weekly

 

 

 

 

 

 

 

Check the V-belt tension, retension if necessary (see "Maintenance Procedures").

 

Customer Service/

 

 

 

 

 

 

 

 

Operator

 

 

 

 

 

 

 

 

 

 

 

Check hoses for wear, replace if required.

 

 

Customer Service/

 

 

 

 

 

 

 

 

Operator

 

 

 

 

 

 

 

 

 

 

Every 100 operating

Check/clean the air filter insert (see "Maintenance Procedures").

 

 

Operator

 

 

hours

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the screw connections on the motor. Call customer service if necessary.

 

Customer Service

 

 

Every 200 operating

Replace motor oil (see "Maintenance Procedures").

 

 

Customer Service

 

 

hours

 

 

 

 

 

 

 

Replace oil filter insert on motor.

 

 

Customer Service

 

 

Every 400 operating

Replace the fuel filter.

 

 

Customer Service

 

 

hours

 

 

 

 

 

 

 

Cleaning the water separator.

 

 

Customer Service

 

 

After 750 operating

Lubricate the brake on the drawbar (see "Maintenance Procedures").

 

Operator

 

 

hours or once a year

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace air filter insert (see "Maintenance Procedures").

 

 

Customer Service

 

 

 

Replace V-belt.

 

 

 

Customer Service

 

 

Every 1500 operating

Check the injection pressure at the fuel injector nozzle.

 

 

Customer Service

 

 

hours

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every 3000 operating

Replace oil in the pump gear.

 

 

Customer Service

 

 

hours

 

 

 

 

 

 

 

Replace oil in the intermediate gear.

 

 

Customer Service

 

 

Every other year

Check the coolant in the motor and replace (see "Maintenance Procedures").

 

Customer Service/

 

 

 

 

 

 

 

 

Operator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Î Remove the oil dip, wipe it and reinsert it.

Î Wait five minutes,

until the oil has col-

 

 

Maintenance Works

 

 

 

 

Î Remove the oil dip one more time and

lected in the oil pan.

 

 

 

 

 

Check the oil level on the motor and add

check the oil level.

Î Check the oil level as described above.

 

motor oil

 

 

 

Î Repeat this procedure as often as nec-

 

Note

 

 

 

essary until the oil level is between the

 

 

 

 

markings on the oil dip.

 

Only trained personnel is permitted to add

 

 

 

Î After the check, insert the oil dip and

 

motor, gear and pump oil.

 

 

 

close the lid of the filler neck.

 

Note

 

 

 

 

 

 

 

Oil change (to be performed by custom-

 

Align the appliance horizontally prior to

 

 

 

er service only)

 

 

 

 

check the oil level in order not to get a false

 

 

 

 

 

 

Note

 

 

 

 

result.

 

 

 

 

 

 

 

Check the oil prior to starting the appliance

 

Only trained personnel is permitted to add

 

or at least 5 minutes after switching off the

 

motor, gear and pump oil.

 

engine.

 

 

The oil level is correct if it is within the mark-

Note

 

 

 

 

Caution

 

 

ings (arrows) on the oil dip.

Replace the oil while the motor has operat-

 

Increased risk of fire! When filling the motor

 

ing temperature. Align the appliance hori-

 

oil make sure that no oil lands on hot motor

 

zontally prior to the oil change.

 

surfaces.

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Above 25 °C

SAE30 or

 

 

 

 

 

 

 

SAE10W-30

 

 

 

 

 

 

 

SAE 15W-40

 

 

 

 

 

 

0 °C to 25 °C

SAE20 or

 

 

 

 

 

 

 

SAE10W-30

 

 

 

 

 

 

 

SAE 15W-40

 

 

 

 

 

Î If the oil level is below the bottom mark,

Below 0 °C

SAE10W or

 

 

 

 

 

 

SAE10W-30

 

 

 

 

 

open the filler neck lid (arrow) and add

 

 

 

 

 

 

 

SAE15W-40

 

 

 

 

 

fresh motor oil.

 

 

14

 

 

 

EN - 12

 

 

 

 

Page 14
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Karcher HD 7/250 DE TR1 manual Maintenance intervals, Maintenance Works