To keep your grill working at its peak efficiency as well as contribute to the safe operation of this unit, perform all of the operations below at least once a year -- preferably at the start of each cooking season.

PERFORM A LEAK TEST

A leak test ensures that there are no gas leaks prior to lighting your grill.

WHEN A LEAK TEST MUST BE PERFORMED: Before lighting your grill for the first time.

Every time the propane cylinder is refilled

If any gas component is changed

At a minimum once per season.

After prolonged period of storage or non-use.

If the regulator flow-limiting device has been activated.

The leak test should be performed in a well-ventilated area away from any open flame, heat or ignition sources. DO NOT USE A MATCH, OPEN FLAME OR SMOKE DURING LEAK

TESTING.

WHAT

YOU'LL NEED

 

FOR

TESTING:

 

1. A mixture of 50% liquid dish

 

soap and 50% water.

TANK

2. A brush or cloth to apply

WELDS

 

the mixture.

AREAS TO TEST ON PROPANE GRILLS:

All propane cylinder welds (see Figure 10A)

Propane cylinder valve -- including threads into cylinder (see Figure lOB)

Regulator fitting and propane cylinder connection (see Figure 10B)

All hose connections (see Figure 10C)including side burner tubing, if equipped (see Figure 10D)

All valve connections

(see Figure 10C & 10D)

HAND EXTERNAL GAS REGULNTOR

VALVE\T RE G ,SHE S,/ I L

GAS VALVE NON SIDE BURNER

HOSE &

CONNECTIONS

REGULATOR

AREAS TO TEST ON NATURAL GAS GRILLS:

All hose connections (see Figure 10C)

All valve connections

(see Figure 10C & 10D)

HOW TO DO THE TESTING:

1.With the grill console control knobs in the 'OFF'position, twist the valve on your propane cylinder 1 turn, or the main natural gas valve on. DO NOT IGNITE THE BURNERS WHILE

PERFORMING THE LEAK CHECK.

2.Brush your soap and water solution on all connections and components as outlined above.

3.Observe each place for growing bubbles, which indicate that a leak is present.

4.Shut off the flow of gas while fixing the leak. Tighten

any leaking connection and repeat test until no leaks are detected.

5.If the leak(s) cannot be stopped DO NOT USE Shut off the

fuel source at the valve immediately (if appropriate, remove propane cylinder). Call a certified gas appliance service person, or a gas dealer for proper repairs.

SIDE BURNER

GAS VALVE

HOSE &

CONNECTIONS

Failure to ensure the above may result in a hazardous fire or explosion causing serious bodily injury and/or property damage.

CLEANING VENTURI TUBES

Periodic cleaning of the venturi tubes is recommended for

optimum burner performance, especially after prolonged storage or a period of non-use.

How

to

Clean:

 

 

 

 

 

 

Remove

the

burner

 

CHECK TO ENSURE THE BURNER

 

 

 

 

 

 

 

 

(refer

to

'ASSEMBLY

 

HAS A GOOD FLAME EACH TIME

 

PROCEDURE')

 

 

/_

IT IS TURNED ON.

 

 

 

 

 

 

 

• Use a venturi cleaning

 

 

 

 

 

brush, bottle

brush or

VALVE_

BLOCKAG E.,_

 

 

 

 

 

stiff

wire

and

 

insert

 

CLEANING

_

 

 

into

the

venturi

tube

 

BRUSHJ

 

 

 

approximately

 

1 inch

at a

AIR SLEEVE

VENTURI

 

 

 

 

lil_lll

 

time,

removing

after

each

 

 

 

 

 

 

 

inch to prevent pushing any debris further into the tube.

 

(see

Figure

11)

 

 

 

 

As you remove the brush head inspect and discard any debris

Continue this procedure until the entire lengths of all venturi tubes are free of debris

Reinstall burner (as per assembly instructions), ensure the venturi tubes are seated over the valve orifices

(see Figure 1)

Perform a Leak Test.

27

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Image 27
Kenmore 16238 manual Perform a Leak Test, Cleaning Venturi Tubes, Lillll