vi

 

 

 

TABLE OF CONTENTS

 

 

 

 

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

Installation

Section A

 

 

 

Technical Specifications

A-1

 

 

 

General Description

A-2

 

 

 

Design Features

A-2

 

 

 

Pre-Operation Installation

A-3

 

 

 

Safety Precautions

A-3

 

 

 

Exhaust Spark Arrester

A-3

 

 

 

Location/Ventilation

A-3

 

 

 

Stacking

A-3

 

 

 

Angle of Operation

A-3

 

 

 

Machine Grounding

A-3

 

 

 

Lift Bail

A-4

 

 

 

Trailers

A-4

 

 

 

Polarity Control and Cable Sizes

A-4

 

 

 

Pre-Operation Service

A-5

 

 

 

Oil

A-5

 

 

 

Fuel

A-5

 

 

 

Cooling System

A-5

 

 

 

Battery Charging

A-5

 

 

 

 

 

 

 

 

 

 

 

Operation

Section B

 

 

 

Engine Operation

B-1

 

 

 

Starting The Continental TM27 Engine

B-1

 

 

 

Starting The Continental TMD27 Engine

B-1

 

 

 

Stopping the engine

B-1

 

 

 

Welder Operation

B-2

 

 

 

Duty Cycle

B-2

 

 

 

Control of Welding Current

B-2

 

 

 

Idler Operation

B-2

 

 

 

Auxiliary Power

B-3

 

 

 

Carburetor Deicing Kit

B-3

 

 

 

 

 

 

 

 

 

Accessories

Section C

 

 

 

Optional Features (Field Installed)

C-1

 

 

 

 

 

 

 

 

 

 

Maintenance

Section D

 

 

 

Safety Precautions

D-1

 

 

 

General Instructions

D-1

 

 

 

Cooling System

D-1

 

 

 

Bearings

D-1

 

 

 

Commutator and Brushes

D-1

 

 

 

Idler Maintenance

D-2

 

 

 

Nameplates

D-2

 

 

 

Engine Service Chart

D-3

 

 

 

 

 

 

 

 

 

 

Troubleshooting

Section E

 

 

 

Safety Precautions

E-1

 

 

 

Welder Troubleshooting

E-2

 

 

 

Electronic Idler Troubleshooting Guide

E-3

 

 

 

Engine Troubleshooting Guide (TM27 Only)

E-4, E-5

 

 

 

 

 

 

 

 

 

 

Diagrams

Section F

 

 

 

Wiring Diagram (Classic III)

F-1

 

 

 

Wiring Diagram (Classic III D)

F-2

 

 

 

Dimension Print

F-3

 

 

 

 

 

 

 

 

Parts Manual

..............................................................................P232 Series (IIID), P302 Series (III)

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Lincoln Electric 10156, 10061, 10033, 10072 manual Table of Contents