TABLE OF CONTENTS
TABLE OF CONTENTS
The procedures in this manual refer to the following models:
RANGER II MWD models: RANGER II BASIC RANGER II STANDARD RANGER II 250 SERIES.
RANGER II FWD models: RANGER IIBASIC RANGER IISTANDARD RANGER II 250 Series and RANGER II with Weight Shift Basic Tilt.
T A B L
SPECIAL NOTES | 2 |
SPECIFICATIONS | 4 |
PROCEDURE 1 - GENERAL GUIDELINES | 7 |
REPAIRORSERVICEINFORMATION | 7 |
OPERATINGINFORMATION | 7 |
WARNING/CAUTIONLABELLOCATION | 8 |
PROCEDURE 2- TROUBLESHOOTING | 12 |
FIELD LOAD TEST | 12 |
USING HYDROMETER TO CHECK BATTERY |
|
CELLS (LEAD ACID) | 12 |
MOTORTESTING | 13 |
MOTORBRUSHINSPECTION | 14 |
| |
TESTING | 14 |
PROCEDURE 3 - FRONT RIGGINGS | 15 |
| |
FOOTBOARD | 16 |
ADJUSTINGTHEREMOVABLEFOOTBOARD ... 16 | |
PROCEDURE 4 - ARMS | 18 |
REPLACINGARMRESTPADS | 18 |
REPLACINGARMRESTPLATE | 18 |
PROCEDURE 5 - SEAT/BACK | 19 |
REPLACINGSEATPOSITIONINGSTRAP | 19 |
REPLACINGBACKUPHOLSTERY | 19 |
REPLACINGCAPTAIN'SSEAT | 20 |
PROCEDURE 6 - SEAT FRAME | 21 |
ADJUSTINGSEATDEPTH | 21 |
ADJUSTINGBACKHEIGHT | 21 |
CHANGINGBACKANGLE | 22 |
REPLACINGBACKCANES | 22 |
PROCEDURE 7 - ELECTRONICS | 24 |
REPOSITIONINGMKIVJOYSTICK | 24 |
REMOVING/INSTALLINGMKIVCONTROLLER ... | 24 |
PROCEDURE 8 - LIMIT SWITCH | 27 |
DISCONNECTING/CONNECTINGLIMIT |
|
SWITCH | 27 |
ADJUSTINGLIMITSWITCH | 27 |
PROCEDURE 9 - WHEELS | 29 |
REPLACINGPNEUMATICTIRES/TUBES- |
|
DRIVE WHEELS/CASTERS | 29 |
REMOVING/INSTALLINGDRIVEWHEELS | 29 |
REMOVING/INSTALLINGDRIVEWHEELHUB .. 30 | |
REPLACINGCASTERS | 32 |
REPLACING FORKS | 32 |
PROCEDURE 10 - SHROUDS | 33 |
REMOVING/INSTALLINGSHROUDS | 33 |
PROCEDURE 11 - CROSSBRACES | 37 |
ADJUSTING SEAT WIDTH - INTEGRATED |
|
SLING SEATS | 37 |
REPLACING CROSSBRACES - CAPTAIN’S |
|
SEATS | 39 |
PROCEDURE 12 - BATTERIES | 41 |
INSTALLING/REMOVINGBATTERIESINTO/ |
|
FROM BATTERY BOXES | 41 |
PROCEDURE 13 - FWD WHEELCHAIRS | 46 |
ASSEMBLING RANGER II FWD | 46 |
WHEN TO CHARGE BATTERIES | 48 |
CHARGINGBATTERIES | 48 |
REPLACINGBATTERIES | 49 |
INSTALLING/REMOVINGBATTERYBOXES | 50 |
BATTERYTRAY | 51 |
REPLACING WIRING HARNESS | 55 |
REPOSITIONINGMOTORS | 59 |
REPLACING CLUTCH HANDLES - R2BASIC | 60 |
REPLACING MOTOR/GEARBOX - R2BASIC | 61 |
REPLACING MOTOR/GEARBOX | 62 |
PROCEDURE 14 - MWD WHEELCHAIRS | 64 |
ASSEMBLINGRANGERIIMWD | 64 |
WHEN TO CHARGE BATTERIES | 66 |
CHARGINGBATTERIES | 66 |
REPLACINGBATTERIES | 67 |
INSTALLING/REMOVINGBATTERYBOXES | 68 |
BATTERYTRAY | 69 |
REPLACING WIRING HARNESS | 71 |
STABILIZERIDENTIFICATION | 73 |
ADJUSTINGSPRINGS | 73 |
ADJUSTINGSTABILIZERSFOR USER |
|
PREFERENCE | 74 |
REPLACINGSTABILIZERCYLINDERS | 75 |
REPLACINGSTABILIZERWHEELS | 76 |
REPLACINGSTABILIZERCYLINDERSPRINGS .. 77 | |
REPOSITIONINGMOTORS | 78 |
REPLACINGCLUTCHHANDLES |
|
78 | |
REPLACING MOTOR/GEARBOX | 79 |
REPLACING MOTOR/GEARBOX | 80 |
LIMITED WARRANTY | 83 |
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