Lincoln Electric 11498 manual

PIPELINER ®200D KUBOTA

PIPELINER200D

OPERATOR’S MANUAL

For Machines with Code Number 11498, 11591, 11644

IM965-B

March,2010

Safety Depends on You

Lincoln arc welding equipment

is designed and built with safety

in mind. However, your overall

safety can be increased by

proper installation ... and

thoughtful operation on your

part. DO NOT INSTALL,

OPERATE OR REPAIR THIS

EQUIPMENT WITHOUT

READING THIS MANUAL AND

THE SAFETY PRECAUTIONS

CONTAINED THROUGHOUT.

And, most importantly, think

before you act and be careful.

• Sales and Service throughSubsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

• World's Leaderin Welding and Cutting Products •

RETURN TO MAIN MENU

Contents

Main PIPELINER 200D KUBOTA OPERATORS MANUAL IM965-B Safety Depends on You FOR ENGINE powered equipment. i Mar 95 ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. iii FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. Refer to http://www.lincolnelectric.com/safetyfor additional safety information. WELDING and CUTTING SPARKScan cause fire or explosion. Jan 09 PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR vv TThhaannkk YYoouufor selecting a QUALITYproduct by Lincoln Electric. We want you Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration vi vi TABLE OF CONTENTS A-1 RATED OUTPUT @ 104F(40C) - GENERATOR TECHNICAL SPECIFICATIONS - PIPELINER 200D KUBOTA INPUT - DIESEL ENGINE RATED OUTPUT @ 104F(40C) - WELDER PHYSICAL DIMENSIONS A-2 GENERAL DESCRIPTION DESIGN FEATURES A-3 PRE-OPERATION INSTALLATION EXHAUST SPARK ARRESTER LOCATION/VENTILATION MACHINE GROUNDING LIFT BAIL PRE-OPERATION SERVICE OIL FUEL COOLING SYSTEM A-4 A-5 A-5 Battery Charging To prevent EXPLOSION when: To prevent ELECTRICAL DAMAGE when: B-1 ENGINE OPERATION See additional warning information at the ENGINE BREAK-IN B-2 WELDER OPERATION B-3 PIPELINER 200D WITH KUBOTA V2403M DIESEL ENGINE TYPICAL FUEL CONSUMPTION DATA C-1 ACCESSORIES C-1 OPTIONAL FEATURES D-1 ----------------------------------------------------------- SAFETY PRECAUTIONS 5. See additional warning information at D-2 IDLER MAINTENANCE NAMEPLATES PURGING AIR FROM FUEL SYSTEM (KUBOTA V2403M ENGINE) D-3D-3 ENGINE SERVICE R = ReplaceC = CleanI = Inspect E-1 HOW TO USE TROUBLESHOOTING GUIDE E-2 POSSIBLE E-3 POSSIBLE E-4 Observe all Safety Guidelines detailed throughout this manual E-5 POSSIBLE E-6 ELECTRONIC IDLER TROUBLESHOOTING GUIDE E-7 ELECTRONIC IDLER CONTROL TROUBLESHOOTING GUIDE Page Page Page F-4 DIAGRAMS REMOTE CONTROL BOX CONNECT TO CASE K2464- 1 REMOTE CONTROL WIRING / CONNECTION DIAGRAM RESISTORS CV WIRE CONTROL POT CC STICK CONTROL F-5 S10766-13 O DIMENSION PRINT F-5 O Page Page AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO