E-4

 

TROUBLESHOOTING

E-4

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

 

 

 

 

 

 

LIGHT CODE

FAILURE DETECTED

POSSIBLE CAUSE - CORRECTIVE MEASURE

 

 

 

 

 

 

LONG 1, SHORT 1

RPM IS OVER 115% OF RATED RPM (2070 RPM)

ACTUATOR IS STUCK - REMOVE ACTUATOR AND VERIFY

 

 

 

PLUNGER PULLS IN WHEN ENERGIZED

 

 

 

 

 

 

 

LONG 1, SHORT 2

LOW OIL PRESSURE DETECTED FOR 1 SECOND

LOW OIL - CHECK OIL LEVEL ON DIPSTICK

 

 

 

 

 

FAULTY OIL PRESSURE SWITCH - CHECK THAT "WK"

 

 

 

STUD IS OPEN WHEN ENGINE IS RUNNING

 

 

 

 

 

LEAD TO OIL PRESSURE SWITCH "WK" STUD MAY BE

 

 

 

GROUNDED - CHECK

 

 

LONG 1, SHORT 3

"L" TERMINAL IS GROUNDED ON ALTERNATOR

BROKEN OR LOOSE BELT

 

 

 

 

FOR 1 SECOND

LEAD TO "L" TERMINAL ON ALTERNATOR MAYBE

 

 

 

 

 

SHORTED TO GROUND- CHECK

 

 

 

 

 

FAULTY ALTERNATOR - CHECK

 

 

 

 

 

 

 

LONG 1, SHORT 4

HIGH WATER TEMPERATURE DETECTED

AMOUNT OR QUALITY OF COOLANT INCORRECT

 

 

 

 

FOR 1 SECOND

- CHECK

 

 

 

 

 

FAULTY WATER TEMPERATURE SWITCH - CHECK THAT

 

 

 

"WK" STUD IS OPEN WHEN ENGINE IS NOT RUNNING

 

 

 

LEAD TO WATER TEMPERATURE SWITCH MAY BE

 

 

 

 

 

GROUNDED - CHECK

 

 

LONG 1, SHORT 5

NOT ENABLED FOR LINCOLN PRODUCTS

 

 

 

 

 

 

 

LONG 2, SHORT 1

0 RPM IS DETECTED AND 12V IS DETECTED

FAULTY RPM SENSOR-CHECK FOR GOOD CONNECTION

 

 

FROM "L" TERMINAL ON ALTERNATOR

FAULTY ECU - CHECK FOR 12 VOLTS ON SUPPLY LEAD

 

 

 

TO RPM SENSOR FROM ECU

 

 

LONG 2, SHORT 2

CURRENT TO ACTUATOR IS OUT OF LIMIT

FAULTY ACTUATOR - CHECK FOR PROPER COIL

 

 

 

 

 

RESISTANCE

 

 

 

 

 

LEADS TO ACTUATOR MAY BE OPEN OR GROUNDED

 

 

 

- CHECK

 

 

LONG 2, SHORT 3

NOT ENABLED FOR LINCOLN PRODUCTS

 

 

 

 

 

 

LONG 2, SHORT 4

-50C WATER TEMPERATURE DETECTED

FAULTY WATER TEMPERATURE SENSOR - CHECK FOR

 

 

 

 

PROPER RESISTANCE

 

 

 

 

 

LEAD TO WATER TEMPERATURE SENSOR MAY BE OPEN

 

 

 

- CHECK FOR CONTINUITY

 

 

 

 

 

LONG 2, SHORT 5

150C WATER TEMPERATURE DETECTED

FAULTY WATER TEMPERATURE SENSOR - CHECK FOR

 

 

 

PROPER RESISTANCE

 

 

 

 

 

LEAD TO WATER TEMPERATURE SENSOR MAY BE

 

 

 

 

 

GROUNDED - CHECK

 

 

 

 

 

LONG 2, SHORT 6

0 VOLTS DETECTED FROM "L" TERMINAL ON

LEAD TO "L" TERMINAL ON ALTERNATOR MAY BE OPEN

 

 

ALTERNATOR FOR 1 SECOND

- CHECK FOR CONTINUITY

 

 

 

 

 

BROKEN OR LOOSE BELT - INSPECT

 

 

 

 

 

FAULTY ALTERNATOR - CHECK

 

 

 

 

 

 

 

LONG 2, SHORT 7

OVER 18 VOLTS DETECTED FROM ALTERNATOR

INCORRECT BATTERY - INSPECT

 

 

 

 

 

FAULTY ALTERNATOR - CHECK

 

 

LONG 2, SHORT 8

LESS THAN 4 VOLTS TO RPM SENSOR AND/OR

FAULTY ECU -CHECK FOR 12 VOLTS ON LEADS TO RPM

 

 

ACTUATOR SENSED BY ECU

SENSOR AND ACTUATOR FROM ECU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PIPELINER® 200D KUBOTA

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Lincoln Electric 11498 manual Troubleshooting