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TABLE OF CONTENTS

vi

 

 

Page

 

Installation

Section A

 

Technical Specifications

A-1

 

General Description

A-2

 

Design Features

A-2

 

Pre-Operation Installation

A-3

 

Safety Precautions

A-3

 

Exhaust Spark Arrester

A-3

 

Location/Ventilation

A-3

 

Machine Grounding

A-3

 

Lift Bail

A-3

 

Trailers

A-4

 

Polarity Control and Cable Sizes

A-4

 

Pre-Operation Service

A-4

 

Oil

A-4

 

Fuel

A-4

 

Cooling System

A-4

 

Battery Charging

A-5

 

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Operation

Section B

 

Engine Operation

B-1

 

Starting The Kubota V2403M Engine, Cold Weather Starting

B-1

 

High Altitude Operation

B-1

 

Stopping the engine

B-1

 

Break-In

B-1

 

Welder Operation

B-2

 

Duty Cycle

B-2

 

Control of Welding Current

B-2

 

Idler Operation

B-3

 

Auxiliary Power

B-3

 

Fuel Consumption Data

B-3

 

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Accessories

Section C

 

Optional Features (Field Installed)

C-1

 

Wire Feed Options

C-1

 

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Maintenance

Section D

 

Safety Precautions

D-1

 

General Instructions

D-1

 

Cooling System

D-1

 

Bearings

D-1

 

Commutator and Brushes

D-1

 

Idler Maintenance

D-2

 

Nameplates

D-2

 

Purging Air from Fuel System

D-2

 

Engine Service Chart

D-3

 

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Troubleshooting

Section E

 

Safety Precautions

E-1

 

Welder Troubleshooting

E-2

 

Engine Troubleshooting Guide

E-3,E-4,E-5

 

Electronic Idler Troubleshooting Guide

E-6,E-7

 

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Diagrams

Section F

 

Wiring Diagram

F-1,F-2,F-3,F-4

 

Dimension Print

F-5

 

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Parts List

P-504 Series

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Lincoln Electric 11498 manual Table of Contents