E-3

 

TROUBLESHOOTING

 

 

 

 

E-3

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

 

 

 

 

POSSIBLE

 

 

 

RECOMMENDED

 

 

 

 

 

 

 

 

 

 

 

(SYMPTOMS)

 

 

 

 

CAUSE

 

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Poor arc striking with electrode

 

 

 

1. Make sure settings for wire feed

 

 

 

 

 

 

 

 

sticking or blasting off.

 

 

 

 

speed and voltage are correct

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

for process being used.

 

 

 

 

 

 

 

 

 

 

 

 

 

The gas shielding may be

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

improper for process being used.

 

 

 

 

 

 

 

 

 

 

 

 

 

Check input line voltage to be

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with in machines recommended

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

rating range.

 

 

 

 

 

 

 

 

 

 

 

 

 

Check that the machine recon-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

nect panel is configured properly

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for the applied voltage.

 

 

 

 

 

 

 

 

Auxiliary receptacle is “dead” - no

 

 

 

1. Circuit breaker (on case back)

 

 

 

 

 

 

 

 

auxiliary voltage.

 

 

 

 

 

may have opened. Reset.

 

 

 

 

 

 

 

 

Rough wire feeding or wire will not

 

 

 

 

FEEDING PROBLEMS

 

 

 

If all recommended possible areas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. The gun cable may be kinked or twisted.

 

 

 

 

 

 

feed but drive rolls are turning.

 

 

 

2. The wire may be jammed in the gun

 

 

 

of misadjustment have been

 

 

 

 

 

 

 

 

 

3.

cable, or gun cable may be dirty.

 

 

 

checked and the problem persists,

 

 

 

 

 

 

 

 

Check drive roll tension and

 

 

 

Contact your local Lincoln

 

 

 

 

 

 

 

 

 

4.

position of grooves.

 

 

 

Authorized Field Service Facility.

 

 

 

 

 

 

 

 

Check for worn or loose drive rolls.

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

The electrode may be rusty or dirty.

 

 

 

 

 

 

 

 

 

 

 

 

 

6.

Check for damaged or incorrect

 

 

 

 

 

 

 

 

 

 

 

 

 

7.

contact tip.

 

 

 

 

 

 

 

 

 

 

 

 

 

Check wire spindle for ease of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

rotation and adjust break ten-

 

 

 

 

 

 

 

 

 

 

 

 

 

8.

sion knob if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

Check that the gun is pushed all

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the way into gun mount and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

properly seated.

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

POWER MIG 215

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Image 26
Lincoln Electric 215 manual Feed but drive rolls are turning, Position of grooves