Manuals / Lincoln Electric / Lawn and Garden / Portable Generator

Lincoln Electric 500 Table Of Contents, Safety Precautions, Routine and Periodic Maintenance

Models: 500

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vii	TABLE OF CONTENTS	vii
		Page
Accessories	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	.Section C
Optional Field Installed Accessories		. . . .C-1

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Maintenance	.Section D
Safety Precautions	. . . .D-1
Routine and Periodic Maintenance	. . . .D-1
Engine Maintenance	. . . .D-1
Air Filter	. .D-1,D-2
Fuel Filters	. . . .D-3
Cooling System	. . . .D-3
Battery Handling	. . . .D-3
Charging the Battery	. . . .D-4
Nameplate / Warning Decal Maintenance	. . . .D-4
Welder / Generator Maintenance	. . . .D-4
Engine Maintenance Components	. . . .D-4
GFCI Receptacle Testing and Restting Procedure	. . . .D-5

Troubleshooting	.Section E

Wiring, Connection Diagrams and Dimension Print	.Section F

Parts Lists	. .P- 508

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Contents

For use with machines having Code Numbers VANTAGE 500 CUMMINSIM873-A OPERATOR’S MANUALSAFETY FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSELECTRIC SHOCK can kill ARC RAYS can burnFUMES AND GASES can be dangerous SAFETYFOR ELECTRICALLY powered equipment WELDING and CUTTING SPARKS cancause fire or explosion CYLINDER may explode if damagedMar. ʻ93 PRÉCAUTIONS DE SÛRETÉSAFETY On-LineProduct Registration Thank YouTABLE OF CONTENTS Technical SpecificationsSafety Precautions High Temperature OperationTABLE OF CONTENTS Safety PrecautionsRoutine and Periodic Maintenance Engine MaintenanceINSTALLATION PHYSICAL DIMENSIONSINPUT - DIESEL ENGINE RATED OUTPUT @ 104F40C - WELDERSAFETY PRECAUTIONS LOCATION / VENTILATIONSTORING STACKINGLIFTING HIGH ALTITUDE OPERATIONTOWING VEHICLE MOUNTINGBATTERY CONNECTION PRE-OPERATIONENGINEFUEL USE DIESEL FUEL ONLY FUEL CAPAIR CLEANER INLET HOOD MUFFLER OUTLET PIPESPARK ARRESTOR WELDING TERMINALSREMOTE CONTROL AUXILIARY POWER RECEPTACLESSTANDBY POWER CONNECTIONS INSTALLATIONINSTALLATION CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS CONNECTION OF LN-7, LN-8OR LN-742TO THE VANTAGE 500 CUMMINS CONNECTION OF LN-15TO THE VAN- TAGE 500 CUMMINSVANTAGE 500 CUMMINS CONNECTION OF THE LN-25TO THE VANTAGE 500 CUMMINSINSTALLATION SAFETY INSTRUCTIONS ADDITIONAL SAFETY PRECAUTIONSOPERATION GENERAL DESCRIPTIONCONTROLS AND SETTINGS OPERATION8. BATTERY CHARGING LIGHT 9. IDLER SWITCHOPERATION 6. OIL PRESSURE GAUGEOPERATION AUXILIARY POWER CONTROLSWELDING CONTROLS Items 10 through ENGINE OPERATION 21. 120VAC SINGLE PHASE RECEPTACLES23. 240VAC THREE PHASE RECEPTACLE OPERATIONBREAK-INPERIOD TYPICAL FUEL CONSUMPTIONWELDER OPERATION OPERATIONOPERATION Table B.3 TYPICAL CURRENT RANGESFOR TUNGSTEN ELECTRODES VANTAGE 500 CUMMINSCV-WIREMODE AUXILIARY POWER OPERATIONSIMULTANEOUS WELDING AND AUXIL- IARY POWER LOADS ARC GOUGINGPLUS OPERATIONACCESSORIES OPTIONAL FIELD INSTALLED ACCES- SORIEST12153-9 Full-KVAPower Plug-Onedual voltage plug rated at 120/240V, 50 amps, single phaseWIRE FEEDER OPTIONS TIG OPTIONSPLASMA CUTTING ACCESSORIESMAINTENANCE SAFETY PRECAUTIONSROUTINE AND PERIODIC MAINTENANCE ENGINE MAINTENANCED-2MAINTENANCED-2 3Clean Sealing Surface of the Outlet Tube4Clean the Inside of the Outlet Tube 1Release the Seal CarefullyPREVENTING BATTERY DISCHARGE PREVENTING BATTERY BUCKLINGFUEL FILTERS COOLING SYSTEMCHARGING THE BATTERY WELDER / GENERATOR MAINTENANCE STORAGECLEANING BRUSH REMOVAL AND REPLACEMENTGFCI RECEPTACLE TESTING AND RESET TING PROCEDURE MAINTENANCETROUBLESHOOTING HOW TO USE TROUBLESHOOTING GUIDEStep 1. LOCATE PROBLEM SYMPTOM Step 2. POSSIBLE CAUSESYMPTOMS ENGINE PROBLEMSPROBLEMS POSSIBLEFUNCTION PROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSRECOMMENDED COURSE OF ACTIONTROUBLESHOOTING SYMPTOMSDIAGRAMS Enhanced DiagramCONNECTION DIAGRAMS COMMANDER / K867 / K775 / LN-7CONNECTION DIAGRAM CONNECTION DIAGRAMS CONNECTION DIAGRAMS COMMANDER / K867 / LN-8CONNECTION DIAGRAM CONNECTION DIAGRAMS CONNECTION DIAGRAMS CONNECTION DIAGRAMS F-10 F-10CONNECTION DIAGRAMS F-11 F-11CONNECTION DIAGRAMS F-12 F-12CONNECTION DIAGRAMS F-13 F-13M18962-3 BOTTOM VIEW OF WELDER BASEVANTAGE 500 CUMMINS PRECAUCION WARNUNGATENÇÃO AVISO DEWARNUNG ATENÇÃOPRECAUCION AVISO DEWorlds Leader in Welding and Cutting Products

Routine and Periodic Maintenance

Engine Maintenance

Air Filter

. .D-1,D-2

Fuel Filters

Cooling System

Battery Handling

Charging the Battery

Nameplate / Warning Decal Maintenance

Welder / Generator Maintenance

Engine Maintenance Components

GFCI Receptacle Testing and Restting Procedure