Lincoln Electric 500 Recommended, Course Of Action, Troubleshooting, Symptoms, Function Problems

Models: 500

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RECOMMENDED

E-4

 

TROUBLESHOOTING

E-4

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

FUNCTION PROBLEMS

 

Engine goes to low idle but does not

1.

Weld Control PCB or electronic

 

stay at low idle.

 

governor controller.

 

 

 

 

 

No welding output or auxiliary out-

1.

Broken lead in rotor circuit.

 

put.

2.

Faulty field diode module.

 

 

3.

Faulty Weld Control PCB.

 

 

4.

Faulty rotor.

 

 

 

 

 

Welder has some/ no output and no

1.

Faulty remote kit.

 

control. Auxiliary output OK

2.

Faulty output control potentiome-

 

 

 

ter.

 

 

3.

Faulty output control wiring.

 

 

4.

Faulty Weld Control PCB or

 

 

 

Chopper PCB.

 

 

 

 

 

No welding output. Auxiliary output

1.

WELDING TERMINALS switch in

 

OK.

 

wrong position, be sure switch is

 

 

 

in WELDING TERMINALS

 

 

 

ALWAYS ON position.

 

 

2.

Faulty Weld Control PCB or

 

 

 

Chopper PCB.

 

 

 

 

 

No auxiliary power.

1.

GFCI Receptacle may have

 

 

 

tripped. Follow “GFCI Receptacle

 

 

 

Testing and Resetting Procedure”

 

 

 

in the MAINTENANCE section of

 

 

2.

this manual.

 

 

Open breakers may need to be

 

 

 

reset.

 

 

3.

Faulty receptacle.

 

 

4.

Faulty auxiliary circuit wiring.

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

COURSE OF ACTIONCAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

VANTAGE 500 CUMMINS

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Lincoln Electric 500 manual Recommended, Course Of Action, Troubleshooting, Symptoms, Function Problems, Possible, Cause