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Lincoln Electric IM10043-A manual Diagrams, RANGER 305LPG, 9/03

Models: IM10043-A

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F-9	DIAGRAMS	F-9
		9/03
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	RANGER® 305LPG

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Lincoln Electric IM10043-A manual Diagrams, RANGER 305LPG, 9/03

Contents

SAFETY PRECAUTIONS CON TAINED THROUGHOUT. And Safety Depends on YouRANGER 305LPGFOR ENGINE Powered equipment SAFETYELECTRIC AND MAGNETIC FIELDS May be dangerous CALIFORNIA PROPOSITION 65 WARNINGSARC RAYS can burn ELECTRIC SHOCK can killFUMES AND GASES can be dangerous SAFETYWELDING and CUTTING SPARKS can cause fire or explosion FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged SAFETYPRÉCAUTIONS DE SÛRETÉ SAFETYSûreté Pour Soudage A L’Arc Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationThank You Installation TAbLE OF CONTENTSAccessories Section CSection D TAbLE OF CONTENTSSection E Section FTECHNICAL SPECIFICATIONS - RANGER 305LPG K2937-1 INSTALLATIONRATED PHYSICAL DIMENSIONSINSTALLATION RECEPTACLES AND CIRCUIT bREAKERSMACHINE SPECIFICATIONS - RANGER 305LPG K2937-1 AUXILIARY POWER CIRCUIT bREAKERADDITIONAL SAFETY PRECAUTIONS SAFETY PRECAUTIONSSee additional warning information at front of this operator’s manual LOCATION AND VENTILATIONFUEL PRE-OPERATION SERVICEINSTALLATION VEHICLE MOUNTINGREMOTE CONTROL bATTERY CONNECTIONELECTRICAL CONNECTIONS ENGINE COOLING SYSTEMTOTAL COMbINED LENGTH OF ELECTRODE AND WORK CAbLES CAbLE INSTALLATIONWELDING TERMINALS WELDING OUTPUT CAbLESTABLE lll INSTALLATIONELECTRICAL DEVICE USE WITH THE RANGER 305LPG TypeSTANDbY POWER CONNECTIONS AUXILIARY POWER RECEPTACLESINSTALLATION Start the engine and set the “IDLER” control switch to the “High Idle” mode. Voltage is now correct at the receptacles for auxiliary power. This must be done before a tripped GFCI receptacle can be reset proper- ly. See the MAINTENANCE section for detailed infor- mation on testing and resetting the GFCI receptacleINSTALLATION CONNECTION OF RANGER 305LPG TO PREMISESPOWER 3-WireA-10 CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERSINSTALLATION A-10Connection of LN-742,K487-25 Spool Gun, and A-11INSTALLATIONA-11Cobramatic to RANGER 305LPG RANGER 305LPGOPERATION FOR AUXILIARY POWERGENERAL DESCRIPTION ENGINE OPERATIONWELDING CONTROLS 3. WELD MODE SELECTOR SWITCH1. OUTPUT CONTROL 2. DIGITAL OUTPUT METERS8. 6 PIN CONNECTOR 7. 14 PIN CONNECTOR9. WELD TERMINALS CONTROL SWITCH 10. WIRE FEEDER VOLTMETER SWITCHSTOPPING WELDER OPERATIONDUTY CYCLE DC STICK WELDINGTIG WELDING WIRE WELDING-CVTYPICAL CURRENT RANGES 1 FOR TUNGSTEN ELECTRODES2 OPERATIONARC GOUGING AUXILIARY POWERRANGER 305LPG Simultaneous Welding and Power Loads OPERATIONOPTIONS/ACCESSORIES AND COM- PATIbLE LINCOLN EQUIPMENT ACCESSORIESK802N POWER PLUG KIT K802R POWER PLUG KITENGINE MAINTENANCE COMPONENTS MAINTENANCERoutine Maintenance KOHLER ENGINEEngine Oil Refill Capacities Without oil filter replacement MAINTENANCEAir Cleaner Service Air Pre-cleaner ServiceSPARK PLUG Spark Plug ServiceAIR FILTER PAPER ELEMENT MAINTENANCEbATTERY MAINTENANCE ENGINE ADJUSTMENTCLEANING THE bATTERY CHARGING THE bATTERYGFCI RECEPTACLE TESTING AND RESET- TING PROCEDURE Welder/Generator MaintenanceMAINTENANCE Do not attempt to Polish slip rings while the engine is runningHOW TO USE TROUbLESHOOTING GUIDE TROUbLESHOOTINGStep 1. LOCATE PROBLEM SYMPTOM Step 2. POSSIBLE CAUSEPOSSIbLE CAUSE PRObLEMS SYMPTOMSRECOMMENDED COURSE OF ACTION TROUbLESHOOTINGPRObLEMS SYMPTOMS TROUbLESHOOTINGObserve all Safety Guidelines detailed throughout this manual Authorized Field Service FacilityPRObLEMS SYMPTOMS TROUbLESHOOTINGObserve all Safety Guidelines detailed throughout this manual Authorized Field Service FacilityPRObLEMS SYMPTOMS TROUbLESHOOTINGObserve all Safety Guidelines detailed throughout this manual POSSIbLE CAUSERANGER 305LPG DIAGRAMSRANGER 305LPG DIAGRAMSRANGER 305LPG DIAGRAMSRANGER 305LPG DIAGRAMSRANGER 305LPG DIAGRAMSDIAGRAMS ENGINE WELDERS /LN-8 CONNECTION DIAGRAMTO WIRE FEED UNIT ELECTRIC SHOCK can killRANGER 305LPG DIAGRAMSRANGER 305LPG DIAGRAMSDIAGRAMS RANGER 305LPG9/03 DIAGRAMS F-10F-10 RANGER 305LPGF-11 DIAGRAMSRANGER 305LPG PRINT DIMENSIONM22449 RANGER 305LPGRANGER 305LPG RANGER 305LPG WARNUNG PRECAUCIONATENÇÃO AVISO DEWARNUNG PRECAUCIONATENÇÃO AVISO DEWorlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide