Lincoln Electric IM10044

F-4

DIAGRAMS

F-4

VANTAGE® 575 CUMMINS

Contents

Main VANTAGE 575 CUMMINS OPERATORS MANUAL IM10044 Safety Depends on You i FOR ENGINE powered equipment. ELECTRIC AND MAGNETIC FIELDS may be dangerous ii Jan 09 ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. iii FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. Refer to http://www.lincolnelectric.com/safety foradditional safety information. WELDING and CUTTING SPARKScan cause fire or explosion. Jan 09 PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR v Electromagnetic Compatibility (EMC) vi Electromagnetic Compatibility (EMC) viivii Thank You Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration viii viii TABLE OF CONTENTS ix ix TABLE OF CONTENTS A-1 TECHNICAL SPECIFICATIONS - VANTAGE 575 CUMMINS (K2170-2) INPUT - DIESEL ENGINE RATED OUTPUT @ 104F(40C) - WELDER PHYSICAL DIMENSIONS OUTPUT @ 104F(40C) - WELDER AND GENERATOR SAFETY PRECAUTIONS Only qualified personnel should install, use, or service this equipment. See additional warning information at front of this operators manual. STORING STACKING A-3 A-3 LIFTING HIGH ALTITUDE OPERATION HIGH TEMPERATURE OPERATION TOWING ENGINE COOLANT BATTERY CONNECTION PRE-OPERATION ENGINE AND COM- PRESSOR SERVICE OIL FUEL USE DIESEL FUEL ONLY A-5 MUFFLER OUTLET PIPE SPARK ARRESTOR AIR CLEANER INLET HOOD WELDING TERMINALS A-6 A-6 REMOTE CONTROL AUXILIARY POWER RECEPTACLES STANDBY POWER CONNECTIONS A-7 CONNECTION OF LINCOLN ELEC- TRIC WIRE FEEDERS A-8 A-8 CONNECTION OF AN NA-3 AUTOMATIC WELDING SYSTEM TO THE VANTAGE 575 CUMMINS CONNECTION OF THE LN-25 TO THE CONNECTION OF MAGNUM SC SPOOL GUN TO THE VANTAGE 575 CUMMINS (SEE SECTION F) VAN- TAGE 575 CUMMINS GENERAL DESCRIPTION RECOMMENDED APPLICATIONS GENERATOR B-2 ENGINE CONTROLS 1. RUN STOP SWITCH 2. START PUSHBUTTON 3. ENGINE STOP SWITCH 4. HOUR METER WELDING CONTROLS (Items 11 through 20) 11. OUTPUT CONTROL: 12. DIGITAL OUTPUT METERS: B-4 B-4 13. WELD MODE SELECTOR SWITCH: 14. ARC CONTROL: 15. WELDING TERMINALS SWITCH: 16. WIRE FEEDER VOLTMETER SWITCH: BATTERY JUMP START TERMINAL (27-28) B-6 B-6 WHAT ARE VRD AND ROCV DEVICES? WELDING POWER SOURCES SAFETY VRD OPERATION INDICATOR B-7 STARTING TECHNIQUE BREAK-IN PERIOD TYPICAL FUEL CONSUMPTION VANTAGE 575 CUMMINS SETTINGS WHEN USING THE K930-2 TIG MODULE WELDER OPERATION DUTY CYCLE STICK WELDING MODE CC-STICK MODE TOUCH START TIG MODE ARC GOUGING WIRE WELDING-CV B-9 PARALLELING AUXILIARY POWER OPERATION * SIMULTANEOUS WELDING AND AUXILIARY POWER LOADS B-10 TIG OPTIONS ACCESSORIES C-1 OPTIONAL FIELD INSTALLED ACCESSORIES D-1 SAFETY PRECAUTIONS ------------------------------------------------------------ ROUTINE AND PERIODIC MAINTENANCE DAILY WEEKLY ENGINE MAINTENANCE AIR FILTER Service Instructions Single- and Two-Stage Engine Air Cleaners Service Instructions Single- and Two-Stage Engine Air Cleaners D-3 D-3 FUEL FILTERS COOLING SYSTEM BATTERY HANDLING PREVENTING BATTERY DISCHARGE WELDER / GENERATOR MAINTE- NANCE STORAGE CLEANING BRUSH REMOVAL AND REPLACEMENT E-1 HOW TO USE TROUBLESHOOTING GUIDE E-2 E-3 E-4 Page Page F-3 WARNING TO WORK THE ENGINE WELDER OPERATING MANUAL. } before servicing. Do not touch electrically live parts. } Page F-5 F-6 ENGINE WELDERS / K867 / LN-8 CONNECTION DIAGRAM F-6 Do not operate with panels open. } } WARNING Disconnect NEGATIVE (-) BATTERY LEAD Do not touch electrically live parts. F-7 Page Page F-10 F-11 Page F-13 DIMENSION PRINT M18962-3 BASE. WELDER OF AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO