Lincoln Electric IM553-C manual L9919

CLASSIC II DEUTZ

CLASSIC II

- WIRING DIAGRAM

ELECTRICAL SYMBOLS

CONTROL PANEL COMPONENTS

PER E1537

SHOWN AS VIEWED FROM REAR.

P10

LEAD COLOR CODE

NEUTRAL BONDED TO FRAME

'

12 11 10 9

8

7

6

5

4

3

2

1

61

B-BLACK

NEUTRE RACCORDE AU BATI

J5

ENGINE

G-GREEN

W

B

FAILURE

1 2

3 4

5 6

7

8

9 10

1

N-BROWN

N

-W

+Y

LAMP

58

J1

IDLER/ENGINE

2

ALTERNATOR

ROTOR

U

53B

3

PROTECTION

J2

4

SLIP RINGS

-

P.C. BOARD

R

+

B

610

+

CB1

57

SLIP RING

ENGINE

62

NEAREST

R

610

602B

WIRING

HOUR

TO IRON

AC

AC

51A

3

602A

5

METER

FUSE

Y

START

60C

IDLER

41

1

+

-

IGNITION

56

SOLENOID

115 VOLT

230 VOLT

Y

-

600A

2

SWITCH

IDLER

SWITCH

OIL TEMP.

RECEPTACLE

RECEPTACLE

15A.

42

3

58A

P3

J3

SENSOR

G

4

60

54B

4

RHEOSTAT

6

DIAGRAM

STARTING

GAUGE

GND

SOLENOID

B

Y

WINDINGS

J8

P9

8

54

OIL PRESSURE

53A

SENSOR

B

SELECTOR

50A

55

6

R

SWITCH

60A

G

ALTERNATOR

CB1

CB2

W

52

G

AUXILIARY

S

I

7

FUEL

(30AMP)

(15AMP)

POWER

MOTOR

OIL PRESSURE

59

9

ENGINE

B

GENERATOR

-

60B

G

CODE

10

B+

D-

CR2 REED

WELDER

50

CONNECTOR

A

1

B

+

60E

2

D+ W

B

5 4 3

2 1

+ A -

CURRENT

51

W

TRANSFORMER

RELAY

LEAD BLOCK

10220

W

N

R

U

ALTERNATOR

-W+Y

N

POSITIVE

NEGATIVE

(CC- )

(CC+) & (CV+ WITH W.F.M.)

&

K924-1

REMOTE CONTROL (OPTIONAL)

WIRE FEED MODULE (OPTIONAL)

K924-4

REMOTE CONTROL (OPTIONAL)

P11

REMOTE CONTROL RECEPTACLE & SWITCH

PLUG FOR REMOTE

* * SEE

10220CV

* SEE

3

42

W

PANEL

ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".

CONTROL POTENTIOMETER

BELOW

PLUG FOR

REMOTE CONTROL RECEPTACLE & SWITCH

REMOTE CONTROL

CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.

* SEE

RESISTORS

G

X

1

B

X

Y

POTENTIOMETER

2

* SEE

B

X

BELOW

R

3

Y

X

INLINE

1

41

4

BELOW

R

CONNECTORS

PLUG

2

600

W

Y

5

1

41

W.F.M.

(P5)

* SEE

B

W

3

42

6

Y

2

600

CONTROL

BELOW

4

602

7

R

BELOW

4

602

G

B

WIRE

5

8

CONNECT

#8 LEAD

6

9

5

W

CONNECT TO POS. & NEG.

POS.

P8

10

6

TO CASE

FEED

OUTPUT TERMINALS

P8

NEG.

CONNECT

11

MODULE

SWITCH FOR LOCAL OR

NEGATIVE CV

TO CASE

12

SWITCH FOR LOCAL OR

REMOTE CONTROL SHOWN

REMOTE CONTROL

OUTPUT TERMINAL

#2 HEAVY LEAD

IN LOCAL POSITION.

POTENTIOMETER BOX

REMOTE CONTROL SHOWN

PANEL

*

IN LOCAL POSITION.

608

WITH MACHINE OFF,

REMOVE PLUG "P9" ON MACHINE FROM CONNECTOR "J8". THEN CONNECT PLUG "P8"

609

*

CONNECT TO NEG.

ON REMOTE CONTROL KIT TO CONNECTOR "J8" ON MACHINE.

WITH MACHINE NOT RUNNING,

REMOVE PLUG "P9" ON

* *

REMOTE CONTROL

BRUSH HOLDER

IF A WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISPOSE OF THE UNCONNECTED

MACHINE FROM CONNECTOR "J8". THEN CONNECT

POTENTIOMETER BOX

#2 HEAVY LEAD

PLUG "P10" (IF ONE IS ON THE MACHINE). FASTEN THE NEW PLUG "P11" NEARBY, LEAVING IT

PLUG "P8" ON REMOTE CONTROL TO

UNCONNECTED.

CONNECTOR "J8" ON MACHINE.

* MACHINE MUST NOT BE RUNNING

250 AMP

IF NO WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISCONNECT PLUG "P10" ON THE

THERMOSTAT

MACHINE FROM CONNECTOR "J5". CONNECT PLUG "P11" FROM THE REMOTE CONTROL KIT TO CONNECTOR

RED AND BLACK LEADS NOT CONNECTED ON THIS MACHINE.

ASSEMBLY

WHEN MAKING THESE CONNECTIONS.

"J5" ON THE MACHINE.

CAUTION:

DAMAGE CAN OCCUR TO THE REMOTE CONTROL SWITCH IF IT IS USED WITHOUT THE "P11"

PLUG INSTALLED OR A WIRE FEED MODULE INSTALLED.

THE RED AND BLACK LEADS ARE USED ON CLASSIC I MACHINES ONLY AND ARE NOT CONNECTED ON THIS

MACHINE. DAMAGE TO THE REMOTE CONTROL AND/OR MACHINE WILL RESULT IF THE RED AND BLACK

LEADS ARE CONNECTED IN THE CLASSIC II.

10-97L

L9919

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-3

DIAGRAMS

F-3