Manuals / Brands / Power Tools / Welder / Lincoln Electric / Power Tools / Welder

Lincoln Electric IM658-A CONTROL BOX DIMENSION PRINT

1 66

Download 66 pages, 949.04 Kb

F-2

DIAGRAMS

F-2

POWER FEED 10 DUAL

6.88

.218

4.25

.75

.81

.90

12.07

12.96

18963

3.06

8.50

M

4.08

3.86

(4 KEYHOLE SLOTS)

10-17-97

CONTROL BOX DIMENSION PRINT

Contents

Main PowerFeed 10 Dual Wire Drives & Control Boxes Boom Mount or Bench Model OPERATORS MANUAL IM658-A Safety Depends on You FOR ENGINE powered equipment. i Mar 95 ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. iii Jan, 07 FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. WELDING and CUTTING SPARKS can cause fire or explosion. iv Mar. 93 PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR vv Thank You PleaseExamine Carton and Equipment For DamageImmediately On-LineProduct Registration vi vi TABLE OF CONTENTS vii TABLE OF CONTENTS A-1 TECHNICAL SPECIFICATIONS Power Feed 10 Dual Wire Drives & Control Boxes WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER SPEC.# TYPE LOW SPEED RATIO HIGH SPEED RATIO CONTROL BOX, WIRE DRIVE AND COMPLETE UNITS SPEC.# TYPE INPUT POWER PHYSICAL SIZE TEMPERATURE RATING A-2 FIGURE A.1 SAFETY PRECAUTIONS MOUNTING THE WIRE DRIVE UNIT BOOM MOUNTING OF WIRE DRIVE UNIT ELECTRODE ROUTING CONTROL CABLE CONTROL CABLE CONNECTIONS A-4 CONTROL CABLE SPECIFICATIONS AVAILABLE CABLE ASSEMBLIES ELECTRODE CABLE CONNECTIONS A-5 WIRE DRIVE GEAR RATIO (HIGH OR LOW SPEED) SELECTING THE PROPER GEAR RATIO CHANGING THE WIRE DRIVE RATIO A-6 FIGURE A.3 A-7 DIP SWITCH SETUP SETTING DIP SWITCHES IN THE CONTROL BOX S1 DIP Switch Bank on Control Box Motherboard (For software version S24456) Page Page A-10 WIRE FEED DRIVE ROLL KITS PROCEDURE TO INSTALL DRIVE ROLLS AND WIRE GUIDES Drive Roll Kit Installation (KP1505-[ ]) GUN AND CABLE ASSEMBLIES WITH STANDARD CONNECTION GUN AND CABLE ASSEMBLIES WITH FAST-MATECONNECTION GENERAL GUN CONNECTION GUIDELINES A-12 WATER CONNECTIONS (FOR WATER COOLED GUNS) WIRE FEED SHUT DOWN CIRCUIT (OPTIONAL) GMAW SHIELDING GAS WIRE SPINDLE PLACEMENT A-13 OPTIONAL FEATURES INSTALLATION OPTIONAL PANELS FOR CONTROL BOX GENERAL PANEL INSTALLATION GUIDELINES: BOOM AND BENCH CONVERSIONS Materials Required for bench to boom conversion: SAFETY PRECAUTIONS WARNING RECOMMENDED PROCESSES AND PRODUCT DESCRIPTION EQUIPMENT RECOMMENDED PROCESSES B-2 B-3 B-4 CONTROL BOX PANELS -- SET UP CONTROLS DESCRIPTION B-5 CONTROL BOX -- PC BOARD ADJUSTMENTS CONTROL BOX -- SETTING OPERATING LIMITS CONTROL BOX -- USING OPERATING LIMITS B-6 WIRE DRIVE OPERATION WIRE DRIVE SETTINGS -- EXTERNAL B-7 WIRE DRIVE -- PC BOARD ADJUSTMENTS ELECTRODE POLARITY: GEAR BOX RATIO: WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS To Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:) B-8 To Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils: To Mount a 50-60 Lb. (22.7-27.2 kg) Coil: (Using K1504-1 Coil Reel) B-9 FEEDING ELECTRODE AND BRAKE ADJUSTMENT DRIVE ROLL PRESSURE SETTING PROCEDURE FOR SETTING ANGLE OF FEED PLATE GAS GUARD REGULATOR SETTING B-10 MAKING A WELD WIRE REEL CHANGING WIRE FEED OVERLOAD PROTECTION B-11 COMPONENT STATUS LIGHTS STATUS LIGHT STATES B-12 STATUS LIGHT STATES (CONT) C-1 C-2 DESCRIPTION AND INSTALLATION OF OPTIONAL CONTROL BOX PANELS OPTIONAL PANELS FOR CONTROL BOX GENERAL PANEL INSTALLATION GUIDELINES: C-3 K1542-6 M PANEL C-4 K1542-11 MX2 PANEL (LARGE PANEL) C-5 K1542-12 MSP2 PANEL AND K1542- 10 MS/STT PANEL (LARGE PANEL) C-6 K1542-13 DUAL PROCEDURE / MEMORY PANEL (SMALL PANEL) C-7 K1543, K1544 AND K1545 INPUT CABLE ASSEMBLIES C-8 K1548-1 LINC NET RECEPTACLE KIT (INPUT AND OUTPUT) C-9 K162-1 - WIRE SPINDLE ADAPTER K1504-1 - COIL ADAPTER K435 - COIL ADAPTER K363P - READI-REEL ADAPTER K438 - READI-REEL ADAPTER GUNS AND GUN ADAPTERS GUN RECEIVER BUSHINGS AND ADAPTERS C-11 CONDUIT ADAPTERS K1546-2 ADAPTER DUAL PROCEDURE SWITCH OPTIONS K683-3 DUAL PROCEDURE SWITCH K683-1 DUAL PROCEDURE SWITCH Page D-1 MAINTENANCE D-1 Avoiding Wire Feeding Problems Periodic Maintenance Procedure for Removing Feed plate from Wire Feeder HOW TO USE TROUBLESHOOTING GUIDE E-2 E-3 E-4 E-5 E-6 Page E-8 E-9 E-10 E-11 E-12 Page F-2 CONTROL BOX DIMENSION PRINT F-2 M F-3 WIRE FEEDER (BENCH MODEL) DIMENSION PRINT F-3 L11044 F-4 WIRE DRIVE DIMENSION PRINT F-4 M19304 Page AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO