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Lincoln Electric
IM658-A
WIRE DRIVE DIMENSION PRINT
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F-4
DIAGRAMS
F-4
POWER FEED 10 DUAL
8.56
A
A
14.1
0
A
A
15.5
5
A
A
6.00
A
A
DOOR OPEN
TYP.
5.25
A
A
19.4
3
A
A
11.1
2
A
A
2.54
TYP
.
A
A
4.43
A
A
2.25
A
A
2.93
A
A
4.25 TYP.
A
A
WIRE DRIVE DIMENSION PRINT
7-2000
M19304
•
Contents
Main
PowerFeed 10 Dual Wire Drives & Control Boxes
Boom Mount or Bench Model
OPERATORS MANUAL
IM658-A
Safety Depends on You
FOR ENGINE powered equipment.
i
Mar 95
ELECTRIC AND MAGNETIC FIELDS may be dangerous
ii
ARC RAYS can burn.
ELECTRIC SHOCK can kill.
FUMES AND GASES can be dangerous.
iii
Jan, 07
FOR ELECTRICALLY powered equipment.
CYLINDER may explode if damaged.
WELDING and CUTTING SPARKS can cause fire or explosion.
iv
Mar. 93
PRCAUTIONS DE SRET
PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR
vv
Thank You
PleaseExamine Carton and Equipment For DamageImmediately
On-LineProduct Registration
vi
vi TABLE OF CONTENTS
vii TABLE OF CONTENTS
A-1
TECHNICAL SPECIFICATIONS Power Feed 10 Dual Wire Drives & Control Boxes
WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER SPEC.# TYPE LOW SPEED RATIO HIGH SPEED RATIO
CONTROL BOX, WIRE DRIVE AND COMPLETE UNITS SPEC.# TYPE INPUT POWER PHYSICAL SIZE TEMPERATURE RATING
A-2
FIGURE A.1
SAFETY PRECAUTIONS
MOUNTING THE WIRE DRIVE UNIT
BOOM MOUNTING OF WIRE DRIVE UNIT
ELECTRODE ROUTING
CONTROL CABLE
CONTROL CABLE CONNECTIONS
A-4
CONTROL CABLE SPECIFICATIONS
AVAILABLE CABLE ASSEMBLIES
ELECTRODE CABLE CONNECTIONS
A-5
WIRE DRIVE GEAR RATIO (HIGH OR LOW SPEED)
SELECTING THE PROPER GEAR RATIO
CHANGING THE WIRE DRIVE RATIO
A-6
FIGURE A.3
A-7
DIP SWITCH SETUP
SETTING DIP SWITCHES IN THE CONTROL BOX
S1 DIP Switch Bank on Control Box Motherboard (For software version S24456)
Page
Page
A-10
WIRE FEED DRIVE ROLL KITS
PROCEDURE TO INSTALL DRIVE ROLLS AND WIRE GUIDES
Drive Roll Kit Installation (KP1505-[ ])
GUN AND CABLE ASSEMBLIES WITH STANDARD CONNECTION
GUN AND CABLE ASSEMBLIES WITH FAST-MATECONNECTION
GENERAL GUN CONNECTION GUIDELINES
A-12
WATER CONNECTIONS (FOR WATER COOLED GUNS)
WIRE FEED SHUT DOWN CIRCUIT (OPTIONAL)
GMAW SHIELDING GAS
WIRE SPINDLE PLACEMENT
A-13
OPTIONAL FEATURES INSTALLATION
OPTIONAL PANELS FOR CONTROL BOX
GENERAL PANEL INSTALLATION GUIDELINES:
BOOM AND BENCH CONVERSIONS
Materials Required for bench to boom conversion:
SAFETY PRECAUTIONS
WARNING RECOMMENDED PROCESSES AND
PRODUCT DESCRIPTION
EQUIPMENT
RECOMMENDED PROCESSES
B-2
B-3
B-4
CONTROL BOX PANELS -- SET UP CONTROLS DESCRIPTION
B-5
CONTROL BOX -- PC BOARD ADJUSTMENTS
CONTROL BOX -- SETTING OPERATING LIMITS
CONTROL BOX -- USING OPERATING LIMITS
B-6
WIRE DRIVE OPERATION
WIRE DRIVE SETTINGS -- EXTERNAL
B-7
WIRE DRIVE -- PC BOARD ADJUSTMENTS
ELECTRODE POLARITY:
GEAR BOX RATIO:
WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS
To Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:)
B-8
To Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils:
To Mount a 50-60 Lb. (22.7-27.2 kg) Coil: (Using K1504-1 Coil Reel)
B-9
FEEDING ELECTRODE AND BRAKE ADJUSTMENT
DRIVE ROLL PRESSURE SETTING
PROCEDURE FOR SETTING ANGLE OF FEED PLATE
GAS GUARD REGULATOR SETTING
B-10
MAKING A WELD
WIRE REEL CHANGING
WIRE FEED OVERLOAD PROTECTION
B-11
COMPONENT STATUS LIGHTS
STATUS LIGHT STATES
B-12
STATUS LIGHT STATES (CONT)
C-1
C-2
DESCRIPTION AND INSTALLATION OF OPTIONAL CONTROL BOX PANELS
OPTIONAL PANELS FOR CONTROL BOX
GENERAL PANEL INSTALLATION GUIDELINES:
C-3
K1542-6 M PANEL
C-4
K1542-11 MX2 PANEL (LARGE PANEL)
C-5
K1542-12 MSP2 PANEL AND K1542- 10 MS/STT PANEL (LARGE PANEL)
C-6
K1542-13 DUAL PROCEDURE / MEMORY PANEL (SMALL PANEL)
C-7
K1543, K1544 AND K1545 INPUT CABLE ASSEMBLIES
C-8
K1548-1 LINC NET RECEPTACLE KIT (INPUT AND OUTPUT)
C-9
K162-1 - WIRE SPINDLE ADAPTER
K1504-1 - COIL ADAPTER
K435 - COIL ADAPTER
K363P - READI-REEL ADAPTER
K438 - READI-REEL ADAPTER
GUNS AND GUN ADAPTERS
GUN RECEIVER BUSHINGS AND ADAPTERS
C-11
CONDUIT ADAPTERS
K1546-2 ADAPTER
DUAL PROCEDURE SWITCH OPTIONS
K683-3 DUAL PROCEDURE SWITCH
K683-1 DUAL PROCEDURE SWITCH
Page
D-1
MAINTENANCE
D-1
Avoiding Wire Feeding Problems
Periodic Maintenance
Procedure for Removing Feed plate from Wire Feeder
HOW TO USE TROUBLESHOOTING GUIDE
E-2
E-3
E-4
E-5
E-6
Page
E-8
E-9
E-10
E-11
E-12
Page
F-2
CONTROL BOX DIMENSION PRINT
F-2
M
F-3
WIRE FEEDER (BENCH MODEL) DIMENSION PRINT
F-3
L11044
F-4
WIRE DRIVE DIMENSION PRINT
F-4
M19304
Page
AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO
AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO