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OPERATION

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SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts such as output terminals or internal wiring.

When inching with gun trigger, electrode and drive mechanism are “hot” to work and ground and could remain energized several seconds after the gun trigger is released.

Turn OFF input power at welding power source before installation or changing drive roll and/or guide tubes.

Welding power source must be connected to system ground per the National Electrical Code or any applicable local codes.

Only qualified personnel should perform this installation.

Observe all additional Safety Guidelines detailed throughout this manual.

PRODUCT DESCRIPTION

The Power Feed Wire Feeders are high performance, digitally controlled, modular wire feeders. Properly equipped, they can support the GMAW, GMAW-P, FCAW, and SMAW processes. The Power Feed wire feeders are designed to be a part of a modular, multi process welding system.

The Power Feed Wire Feeders are 4 driven roll feed- ers that operate on 40VDC input power.

The Power Feed wire feeders are designed to be used with Power Feed compatible power sources, operating as a system. Each component in the system has special circuitry to “talk with” the other system components, so each component (power source, wire feeder, electrical accessories) knows what the other is doing at all times. This shared information lays the groundwork for a system with superior welding perfor- mance.

The Power Feed Wire Feeders are available config- ured in both boom and bench models. In addition, the Control Box and wire feed unit can also be purchased separately. The bench model is designed so that it can easily be converted to a boom feeder.

RECOMMENDED PROCESSES AND EQUIPMENT

RECOMMENDED PROCESSES

The Power Feed Wire Feeders can be set up in a number of configurations. It is designed to be used for GMAW, GMAW-P, FCAW, and SMAW for a variety of materials, including mild steel, stainless steel, and cored wires.

RECOMMENDED EQUIPMENT

The Power Feed Wire Feeders must be used with power sources having digital communication capabili- ties and 40 VDC auxiliary power. The presently avail- able power source is the PowerWave 455.

DUTY CYCLE

The Power Feed Wire Feeders are capable of welding at a 100% duty cycle (continuous welding). The power source will be the limiting factor in determining system duty cycle capability.

CONTROL BOX OPERATION

The most frequently used Control Box controls and settings are external; some features are accessed by internal controls and settings.

CONTROL BOX PANELS - UPPER PANEL

CONTROL/DISPLAY PANEL: (REQUIRED)

Each Power Feed Control box must have a Control/Display (CD) panel. This panel consists of adjustment knobs, digital displays and a series of indicator lights (LEDs). There are two knobs; each has a 4 digit LED display and a pair of LEDs associat- ed with it. Knobs and displays have dual functions; the LEDs indicate which function at any given time. This panel also has a dual color Status LED, used to indicate the general health status of the Control Box and its connection to other components in the system (power source, wire drive, etc.).

The left knob/display is labeled WFS / AMPS (wire feed speed/amps). In non-synergic modes, the WFS control changes the wire feed speed according to the desired procedure. In synergic welding modes (syner- gic CV, pulse GMAW) WFS is the dominant control parameter, controlling all other variables.

POWER FEED 10 DUAL

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Lincoln Electric IM658-A manual Product Description, Recommended Processes and Equipment, Duty Cycle, Control BOX Operation

IM658-A specifications

The Lincoln Electric IM658-A is a highly specialized and versatile industrial welding machine designed to meet the demanding needs of modern fabrication industries. This robust machine stands out for its advanced features and innovative technologies, making it a preferred choice among professionals in various sectors, including manufacturing, automotive, and construction.

One of the notable features of the IM658-A is its extensive range of welding capabilities. It supports several welding processes such as MIG, TIG, and Stick welding. This multifunctionality allows users to tackle a diverse array of projects without the need for multiple machines, simplifying workflow and optimizing efficiency. The machine is engineered to handle various materials, including steel, stainless steel, and aluminum, providing versatility that is crucial for intricate fabrication tasks.

In terms of technology, the Lincoln Electric IM658-A incorporates advanced inverter technology which enhances its performance while minimizing energy consumption. This technology not only reduces the overall weight of the unit but also improves its power efficiency, making it an environmentally friendly choice. The inverter design also contributes to a more stable arc, providing better control and precision during welding processes.

Another significant characteristic of the IM658-A is its user-friendly interface, which boasts an intuitive control panel. This feature is particularly beneficial for operators of varying skill levels, allowing for quick adjustments to settings and ensuring optimal performance for different welding tasks. The digital display aids in easy monitoring of parameters, resulting in consistent weld quality.

Durability is a hallmark of the Lincoln Electric brand, and the IM658-A is no exception. Constructed with high-quality materials, the machine is built to withstand the rigors of industrial environments. Its robust design includes protective features that safeguard internal components from damage, ensuring longevity and reliability.

Moreover, the machine is designed with portability in mind, as it is relatively lightweight and includes ergonomic handles, facilitating easy transportation around job sites. This makes it an ideal choice for mobile welding applications where versatility and ease of movement are crucial.

In summary, the Lincoln Electric IM658-A combines advanced features with innovative technologies to deliver a welding solution that meets the rigorous demands of various industries. Its multifunctional capabilities, energy-efficient design, user-friendly interface, and durable build make it a standout option for professionals looking to enhance their welding operations.