E-2

TROUBLESHOOTING

E-2

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

 

PROBLEMS

 

 

POSSIBLE

 

 

(SYMPTOMS)

 

 

CAUSE

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

Major physical or electrical damage

 

 

Contact your LOCAL LINCOLN

 

 

is evident.

 

 

AUTHORIZED FIELD SERVICE

 

 

 

 

 

FACILITY.

 

 

 

 

 

 

 

 

 

No wire feed, weld output or gas

 

 

1.

Make sure correct voltage is

 

 

flow when gun trigger is pulled. Fan

 

 

 

applied to the machine (208 or

 

 

does NOT operate.

 

 

 

230 VAC 60 Hz.).

 

 

 

 

 

2.

Make certain that power switch

 

 

 

 

 

 

is in the ON position.

 

 

 

 

 

3. Make sure circuit breaker is

 

 

 

 

 

 

reset.

 

 

 

 

 

 

 

 

No weld output or wire feed when

 

 

Contact your LOCAL LINCOLN

 

 

gun trigger is pulled. Fan runs and

 

 

AUTHORIZED FIELD SERVICE

 

 

gas flows normally.

 

 

FACILITY.

 

 

 

 

 

 

 

 

 

No weld output when gun trigger is

 

 

1.

Arc voltage may be set too low.

 

 

pulled. Fan runs, gas flows and

 

 

 

 

 

 

wire feeds normally.

 

 

2.

Gun tip may be worn Replace.

 

 

 

 

 

3.

Check for correct input voltage

 

 

 

 

 

 

to machine.

 

 

 

 

 

4.

Gun or work cable may be

 

 

 

 

 

 

faulty.

 

 

 

 

 

 

 

 

 

No Wire feed, weld output or gas

 

 

1.

Check the circuit breaker locat-

 

 

flow when the gun trigger is pulled.

 

 

 

ed in the machines wire drive

 

 

Fan operates normally.

 

 

 

compartment. Reset if tripped.

 

 

 

 

 

2.

The thermostat may be tripped

 

 

 

 

 

 

due to overheating. Let machine

 

 

 

 

 

 

cool. Weld within the duty cycle

 

 

 

 

 

 

or remove any air obstruction to

 

 

 

 

 

 

machine.

 

 

 

 

 

3.

Wire feed motor may be over-

 

 

 

 

 

 

loaded. Correct feeding prob-

 

 

 

 

 

 

lem. (Check brake adjustment-

 

 

 

 

 

 

could be to tight)

 

 

 

 

 

4.

Gun trigger may be faulty.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RECOMMENDED COURSE OF ACTION

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to Perform the tests/repairs safely, contact your LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

SP-175 PLUS

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Lincoln Electric IM790 manual Problems Possible Symptoms Cause, Recommended Course of Action