Lincoln Electric IM805

NOTES

VANTAGE 500 DEUTZ

Contents

Main April, 2004 OPERATORS MANUAL IM805 Vantage 500 DEUTZ ELECTRIC AND MAGNETIC FIELDS may be dangerous iSAFETY i CALIFORNIA PROPOSITION 65 WARNINGS FOR ENGINE powered equipment. ELECTRIC SHOCK can kill. ii SAFETY ii FUMES AND GASES can be dangerous ARC RAYS can burn. FOR ELECTRICALLY powered equipment. WELDING SPARKS can cause fire or explosion CYLINDER may explode if damaged iii SAFETY iii iv SAFETY iv PRCAUTIONS DE SRET Mar. 93 PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR v v Thank You CAUTION Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration vi vi TABLE OF CONTENTS vii vii TABLE OF CONTENTS TECHNICAL SPECIFICATIONS - Vantage 500 DEUTZ (K2271-1) INPUT - DIESEL ENGINE RATED OUTPUT @ 104F(40C) - WELDER PHYSICAL DIMENSIONS OUTPUT @ 104F(40C) - WELDER AND GENERATOR A-1 INSTALLATION A-1 SAFETY PRECAUTIONS LOCATION / VENTILATION STORING STACKING ANGLE OF OPERATION A-3 INSTALLATION A-3 PRE-OPERATION ENGINE SERVICE DIESEL FUEL ONLY OIL FUEL USE DIESEL FUELONLY FUEL CAP ENGINE BREAK-IN WELDING TERMINALS WELDING OUTPUT CABLES MACHINE GROUNDING A-5 INSTALLATION A-5 REMOTE CONTROL OUTPUT AUXILIARYPOWER RECEPTACLES STANDBYPOWER CONNECTIONS A-6 INSTALLATION A-6 A-7 INSTALLATION A-7 Figure A.2 Connection of the Vantage to Premises Wiring CONNECTION OF LINCOLN ELECTRIC WIRE FEEDERS CONNECTION OF LN-7, LN-8 OR LN-742 TO THE VANTAGE CONNECTION OF LN-15 TO THE VANTAGE CONNECTION OF AN LN-23PWIRE FEEDER TO THE VANTAGE A-8 INSTALLATION A-8 CAUTION CONNECTION OF THE LN-25 TO THE VANTAGE CONNECTION OF AN NA-3 AUTOMATIC WELDING SYSTEM TO THE VANTAGE CONNECTION OF PRINCE XL SPOOL GUN TO THE VANTAGE SAFETY INSTRUCTIONS ADDITIONAL SAFETY PRECAUTIONS GENERAL DESCRIPTION RECOMMENDED APPLICATIONS WELDER GENERATOR Page WELDING CONTROLS (Items 9 through 17) B-3 OPERATION B-3 AUXILIARYPOWER CONTROLS ENGINE OPERATION STARTING THE ENGINE STOPPING THE ENGINE B-4 OPERATION B-4 B-5 OPERATION B-5 TYPICAL FUEL CONSUMPTION WELDER OPERATION DUTY CYCLE STICK WELDING MODE B-6 OPERATION B-6 AUXILIARY POWER OPERATION B-7 OPERATION B-7 B-8 OPERATION B-8 TABLE B.5 Vantage Extension Cord Length Recommendations OPTIONAL FIELD INSTALLED ACCESSORIES C-1 ACCESSORIES C-1 SAFETY PRECAUTIONS ROUTINE AND PERIODIC MAINTENANCE DAILY WEEKLY ENGINE MAINTENANCE D-2 MAINTENANCE D-2 D-3 MAINTENANCE D-3 COOLING SYSTEM COOLING BLOWER BELT BATTERYHANDLING WELDER / GENERATOR MAINTENANCE D-4 MAINTENANCE D-4 HOW TO USE TROUBLESHOOTING GUIDE E-1 TROUBLESHOOTING E-1 PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S) ENGINE PROBLEMS RECOMMENDED COURSE OF ACTION E-2 TROUBLESHOOTING E-2 PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF ACTION E-3 TROUBLESHOOTING E-3 FUNCTION PROBLEMS F-1 DIAGRAMS F-1 G4342 ENHANCED DIAGRAM SHUTDOWN SOLENOID ROTOR Page F-3 DIAGRAMS F-3 WARNING TO WORK THE ENGINE WELDER OPERATING MANUAL. } before servicing. Do not touch electrically live parts. } Page Page F-6 DIAGRAMS F-6 CONNECTION DIAGRAM Do not operate with panels open. before servicing. } } WARNING Disconnect NEGATIVE (-) BATTERY LEAD Do not touch electrically live parts. F-7 DIAGRAMS F-7 Page MOVING PARTS can injure +_ WARNING ENGINE WELDERS /LN-8 CONNECTION DIAGRAM ELECTRIC SHOCK can kill Page Page Page Page F-14 DIAGRAMS F-14 DIMENSION PRINT M18962-1 TRAILER MOUNTING HOLE LOCATIONS. BOTTOM VIEW OF WELDER BA Page AVISO DE PRECAUCION ATTENTION WARNUNG ATENO Vantage 500 DEUTZ AVISO DE PRECAUCION ATTENTION WARNUNG ATENO