Manuals / Lincoln Electric / Lawn and Garden / Portable Generator

Lincoln Electric IM871-A manual POWER-ARC5500, Table Of Contents, Section A, Section B, Section C

Models: IM871-A

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	TABLE OF CONTENTS
		Page
	Safety	i-iv

	Installation	Section A
	Technical Specifications	A-1
	Safety Precautions	A-2
	Location and Ventilation	A-2
	Pre-operation Engine Service	A-3, A-4
	Electrical Output Connections	A-5, A-6
	Premises Wiring and Circuit Breakers	A-7
	Electrical Devises used with the POWER-ARC 5500	A-8

	Operation	Section B
	Safety Instructions	B-1
	General Description	B-1
	Recommended Applications	B-1
	Operational Features and Controls	B-1
	Welding Capability	B-1
	Limitations	B-2
	Controls and Settings	B-2
	Engine Operation	B-3 Thru B-6
	Welding Operation	B-7 Thru B-16

	Accessories	Section C

	Maintenance	Section D
	Safety Precautions	D-1
	Routine and Periodic Maintenance	D-1
	General Assembly Exploded View	D-5

	Troubleshooting and Repair	Section E

	Electrical Diagrams and Dimension Print	Section F

	Parts Manual (Robin / Subaru and Honda Engines)	P-510 Series

POWER-ARC 5500

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Contents

IM871-A POWER-ARCOPERATOR’S MANUAL CALIFORNIA PROPOSITION 65 WARNINGS SAFETYFOR ENGINE powered equipment ELECTRIC AND MAGNETIC FIELDS may be dangerousSAFETY ELECTRIC SHOCK can killARC RAYS can burn FUMES AND GASES can be dangerousCYLINDER may explode if damaged FOR ELECTRICALLY powered equipmentWELDING and CUTTING SPARKS can cause fire or explosionSAFETY PRÉCAUTIONS DE SÛRETÉMar. Thank You On-LineProduct RegistrationSection B POWER-ARC5500TABLE OF CONTENTS Section AAC Auxiliary Power INSTALLATIONTECHNICAL SPECIFICATIONS - POWER-ARC5500 DisplacementELECTRIC SHOCK can kill SAFETY PRECAUTIONSLOCATION AND VENTILATION STORINGTILTING PRE-OPERATIONENGINE SERVICEGASOLINE FUEL ONLY STACKINGHonda 9 HP PowerArc 5500 Typical Fuel ConsumptionMUFFLER DEFLECTOR SPARK ARRESTERWELDING CABLE CONNECTIONS POWER-ARC5500 OUTPUT CONNECTIONSELECTRICAL OUTPUT CONNECTIONS FIGURE A.2 For Codes 11403,MACHINE GROUNDING AUXILIARY POWER RECEPTACLESCable Installation PLUGS AND HAND-HELDEQUIPMENTPOWER-ARC5500 PREMISES WIRINGCIRCUIT BREAKERS INSTALLATIONINSTALLATION TypeCommon Electrical Devices Possible ConcernsGENERAL DESCRIPTION SAFETY INSTRUCTIONSOPERATIONAL FEATURES AND CONTROLS OPERATIONFIGURE B.2 For Codes 11403, CONTROLS AND SETTINGSLIMITATIONS OUTPUT PANEL CONTROLSOPERATION ENGINE OPERATIONGASOLINE ENGINE CONTROLS POWER-ARC5500CHECK AND FILL THE ENGINE FUEL TANK BEFORE STARTING THE ENGINESTARTING THE ENGINE CHECK AND FILL THE ENGINE OIL LEVELSTOPPING THE ENGINE TO USE THE POWER - ARC 5500 AS AN AUXILIARY POWER SUPPLY GENERATOR OPERATIONOPERATION GENERATOR POWER APPLICATIONSSuggested Power Applications POWER-ARC5500POWER-ARC5500 TO USE THE POWER-ARC5500 FOR WELDINGWELDING OPERATION AFTER YOU FINISH THE WELDStick Welding Setting• When using an open arc process WELDING GUIDELINESFIGURE 4 - The welding arc What Happens in the Arc?POWER-ARC5500 OPERATION1. The Correct Welding Position Ridge where puddle solidifies Molten puddleFigure B-10Types of Welds PRACTICEB-11 Common MetalsFillet Joints B-12Good 60 4 3 1 1/8 3.2mmPOWER-ARC5500 B-13Vertical-UpWelding Vertical-DownWeldingHardfacing To Reduce Wear B-14Overhead Welding Welding Sheet MetalWelding Cast Iron B-15hot coldcold White brittle cast ironHigh-SpeedGroup AWS E6013 B-16Selecting Electrodes Out-of-PositionGroup AWS E6011POWER-ARC5500 ACCESSORIESOPTIONS/ACCESSORIES LINCOLN ELECTRIC ACCESSORIESFIGURE D.2 - OIL DRAIN AND REFILL MAINTENANCEROUTINE AND PERIODIC MAINTENANCE ENGINE MAINTENANCESCREEN/FINGER GUARD/DEBRIS GUARD ENGINE ADJUSTMENTSFIGURE D.3 - CLEAN ROTATING FIGURE D.4 - CLEAN COOLING SYSTEMRobin / Subaru Part # TABLE D.1 ENGINE MAINTENANCE PARTSFIGURE D.5 - SET SPARK PLUG GAP PartPOWER-ARC5500 GENERATOR/WELDER MAINTENANCEFIGURE D.5. – BRUSH REMOVAL AND REPLACEMENT MAINTENANCEMAINTENANCE FIGURE D.6. - MAJOR COMPONENT LOCATIONS6 5 3 4 7 8 1POWER-ARC5500 TROUBLESHOOTINGHOW TO USE TROUBLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMPOSSIBLE SYMPTOMSPROBLEMS PROBLEMSPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSPOWER-ARC5500 DIAGRAMSEnhanced Diagram POWER-ARC5500 DIAGRAMSPOWER-ARC5500 DIAGRAMSPOWER-ARC5500 DIAGRAMSM17196 POWER ARCDIMENSION PRINTNOTES AVISO DE PRECAUCIONWARNUNG ATENÇÃOAVISO DE PRECAUCIONWARNUNG ATENÇÃO• Worlds Leader in Welding and Cutting Products •

TABLE OF CONTENTS

Section A

Section B

Section C

Section D

Section E

Section F

P-510 Series

POWER-ARC 5500