D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

•Have qualified personnel do a ll maintenance and troubleshooting work.

•Turn the engine off before working inside the machine.

•Remove guards only w hen necessary to per - form maintenance and replace them when the maintenance r equiring their r emoval is com - plete.

•If guards ar e missing from the m achine, get replacements from a Lincoln Distributor. See the EXPLODED VIEW AND PARTS LIST at the back of this manual.

-------------------------------------------------------------

Read the Safety Precautions in the front of this manu- al and in the engine owner’s manual before working on the POWER-ARC 5500.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep your hands, hair, clothing, and tools away from the recoil housing, fans, and all other moving parts when start- ing, operating, or repairing this machine.

ROUTINE AND PERIODIC

MAINTENANCE

ENGINE MAINTENANCE

CAUTION

To prevent the engine from accidentally starting, disconnect the spark plug lead before servicing the engine.

-----------------------------------------------------------

See the engine owner’s manual for a summary of maintenance intervals for the items listed below. Follow either the hourly or the calendar intervals, whichever come first. More frequent service may be required, depending on your specific application and operating conditions. Table D.1 shows engine main- tenance replacement parts and numbers.

If this Power Arc 5500 is equipped with a Tachometer/Hourmeter (See page B-3), then use it flash alert feature to determine the oil change inter- vals, as well as times when air filter service is required.

Once Oil or Air filter service is completed, Tachometer/Hourmeter needs to be reset. The reset procedure will stop the flashing of the display and will trigger the meter to start counting the time for the next engine service. To stop the flashing alert for Oil or Air filter service, do the following: While alert mes- sage is flashing, hold the tip of the rest tool against area shown in figure D.1 for several seconds. The dis- play will stop flashing. The service interval has been reset and the message alert should start flashing for the next Oil or Air filter change.

RESET TOOL

TO ELIMINATE

FLASHING HOLD

THE RESET TOOL

IN THIS AREA.

12345

FIGURE D.1

OIL: Check the oil level after every 5 hours of operation or daily. BE SURE TO MAINTAIN THE OIL LEVEL.

Change the oil the first time after 20 hours of opera- tion. Then, under normal operating conditions, change the oil after every 100 hours or once every 6 months whichever occurs first. If the engine is oper- ated under heavy load or in high ambient tempera- tures, change the oil every 25 hours.

Drain the oil from the drain plug located on either side of the engine bottom, as shown in Figure D.2. Refill through the oil fill plug until the oil reaches the top of the fill hole. Use the grade and viscosity recommend- ed in the engine owner’s manual.

FIGURE D.2 - OIL DRAIN AND REFILL

1

2

3

 

 

LOCATION

1.OIL DRAIN PLUG

2.OIL FILL PLUG

3.OIL LEVEL

POWER-ARC 5500

Page 32 Page 34
Page 33
Image 33
Lincoln Electric IM871-A manual Routine and Periodic Maintenance, Engine Maintenance
Page 32 Page 34

IM871-A specifications

The Lincoln Electric IM871-A is a cutting-edge industrial welding machine that exemplifies the brand's commitment to quality, innovation, and efficiency. Designed specifically for professionals in various sectors, including manufacturing, construction, and maintenance, the IM871-A boasts a range of features that streamline the welding process while ensuring longevity and reliability.

One of the standout features of the IM871-A is its advanced inverter technology. This technology not only enhances the machine’s portability but also improves energy efficiency. The inverter design allows for a compact and lightweight unit without sacrificing power output, making it easier for welders to move around job sites while maintaining peak performance. Welders can expect to achieve high-quality welds with minimal spatter, ensuring a clean and professional finish.

The IM871-A is equipped with a multifunctional interface, allowing users to easily navigate through various settings and customize their welding parameters according to specific project requirements. This user-friendly display includes digital readouts for voltage and current, providing real-time information that aids in precision control. Such adaptability makes the IM871-A suitable for a wide range of welding applications, from thin sheet metal to heavier structural components.

Additionally, the Lincoln Electric IM871-A supports multiple welding processes, including MIG, TIG, and Stick welding. This versatility makes it an ideal choice for professionals who require a machine that can handle diverse tasks without the need for multiple setups or equipment. The welder's robust output range further enhances its capabilities, accommodating various materials and thicknesses for both ferrous and non-ferrous metals.

Safety is paramount in any welding operation, and the IM871-A incorporates several features designed to protect the user. These include built-in thermal overload protection, which prevents the machine from overheating during extended use, and an automatic voltage reduction system that ensures the welder remains safe while efficiently managing power.

In summary, the Lincoln Electric IM871-A is a powerful and versatile welding machine built to meet the rigorous demands of industrial applications. With its advanced inverter technology, intuitive user interface, multiple welding process support, and essential safety features, it stands out as a reliable choice for professionals aiming for quality and efficiency in their welding operations. Whether for onsite applications or workshop environments, the IM871-A is engineered to deliver exceptional performance and durability, solidifying its place in the competitive welding market.
Top Page Image Contents