A-8

INSTALLATION

A-8

 

 

 

CONNECTION OF LINCOLN ELEC- TRIC WIRE FEEDERS

Connection of LN-7 or LN-8 to the Ranger® 250

1.Shut the welder off.

2.Connect the LN-7 or LN-8 per instructions on the appropriate connection diagram in Section F

3.Set the "WIRE FEEDER VOLTMETER" switch to either "+" or "-" as required by the electrode being used.

4.Set the "MODE" switch to the "CV WIRE " posi- tion.

5.Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

6 Set the "WELD TERMINALS" switch to the "REMOTELY CONTROLLED" position.

7. Set the "IDLE" switch to the "HIGH" position.

Connection of LN-15 to the Ranger® 250

These connections instructions apply to both the LN-

15Across The-Arc and Control Cable models. The LN-15 has an internal contactor and the electrode is not energized until the gun trigger is closed. When the gun trigger is closed the wire will begin to feed and the welding process is started.

•Shut the welder off.

•For electrode Positive, connect the electrode cable to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For electrode Negative, connect the electrode cable to the "-" ter- minal of the welder and work cable to the "+" termi- nal of the welder.

•Across The-Arc Model:

Attach the single lead from the front of the LN-15 to work using the spring clip at the end of the lead. This is a control lead to supply current to the wire feeder motor; it does not carry welding current.

Set the "WELD TERMINALS" switch to "WELD TER-

MINALS ON"

•Control Cable Model:

Connect Control Cable between Engine Welder and Feeder.

Set the "WELD TERMINALS" switch to "REMOTELY CONTROLLED"

•Set the MODE switch to the "CV-WIRE " position.

•Set the "WIRE FEEDER VOLTMETER" switch to either "+" or "-" as required by the electrode polarity being used.

•Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

•Set the "IDLE" switch to the "AUTO" position

Connection of the LN-25 to the Ranger® 250

The LN-25 with or without an internal contactor may be used with the Ranger® 250. See the appropriate connection diagram in Section F.

1.Shut the welder off.

2.For electrode Positive, connect the electrode cable from the LN-25 to the "+" terminal of the welder and work cable to the "-" terminal of the welder. For electrode Negative, connect the elec- trode cable from the LN-25 to the "-" terminal of the welder and work cable to the "+" terminal of the welder.

3.Attach the single lead from the front of the LN-25 to work using the spring clip at the end of the lead. This is a control lead to supply current to the wire feeder motor; it does not carry welding current.

4.Set the MODE switch to the "CV-WIRE " position.

5.Set the "WELD TERMINALS" switch to "WELD

TERMINALS ON"

6.Set the "ARC CONTROL" knob to "0" initially and adjust to suit.

RANGER® 250

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Lincoln Electric IM919 manual Connection of Lincoln ELEC- Tric Wire Feeders, Connection of LN-7 or LN-8 to the Ranger
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IM919 specifications

The Lincoln Electric IM919 is a highly advanced multi-process welding machine that combines versatility and efficiency, making it a go-to choice for professional welders and fabrication shops. Known for its robust design and user-friendly interface, the IM919 is engineered to perform a wide range of welding processes, including MIG, TIG, and stick, enhancing its application for various projects.

One of the standout features of the IM919 is its intuitive control panel. Designed with a clear digital display, it allows welders to easily select and adjust settings for voltage, wire feed speed, and amperage with precision. This accessibility makes it suitable for both novice and experienced users, providing a seamless experience in the welding process.

Technologically, the IM919 incorporates Lincoln Electric’s advanced welding technologies. The machine employs an inverter-based power supply, which offers a lightweight design and improved energy efficiency. This inverter technology significantly enhances arc stability, ensuring consistent weld quality across various materials, including steel, aluminum, and stainless steel. With a maximum output of around 300 amps, the IM919 is capable of handling heavier gauge materials while maintaining a compact form factor.

Additionally, the IM919 features a synergic control mode, which automatically adjusts parameters based on the selected wire type and diameter. This function aids in optimizing the welding process and minimizes trial and error, allowing for faster, more reliable results. Moreover, the machine is equipped with a powerful cooling system that prevents overheating during extended operation, thus extending its overall lifespan.

Durability and safety are paramount in the design of the IM919, as it comes with an IP23S rating, which means it is protected against water and dust ingress, making it suitable for various working environments. Enhanced safety features, such as overload protection and thermal cut-off, ensure that the welder remains operationally safe even under demanding conditions.

In summary, the Lincoln Electric IM919 is a state-of-the-art welding machine that excels in versatility, user-friendliness, and durability. With its advanced technologies and features, it stands out as an essential tool for professionals seeking quality and reliability in welding applications. Whether in a busy workshop or on a job site, the IM919 delivers outstanding performance, making it a valuable investment for anyone in the welding trade.
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