P 6/ 13

Repair

[3]DISASSEMBLY/ASSEMBLY

[3]-4. Clutch section

DISASSEMBLING

Note: When repairing Clutch section, it is recommended to entirely replace Clutch assembly with new one. However, if required to replace component parts of Clutch assembly, follow the disassembling/assembling procedure described below.

1)Take out Clutch section (=Clutch assembly) from Angle head complete. (Refer to Figs. 12 and 13)

2)Insert 765025-8 into the hole of Adjust ring complete, and turn it counterclockwise to remove M12 Lock nut: the pressure of Compression spring 19H will be decreased, and M12 Lock nut can now be removed by turning it clockwise by hand. (Fig. 19)

3)Remove Adjust ring complete, Flat washer 18, Compression spring 19H from Spindle. (Fig. 20)

4)The following Steel balls can be removed as illustrated in Fig. 21: Steel ball 3 (13pcs.), Steel ball 4 (3pcs.), Steel ball 5.0 (3pcs.)

Note: Use a screwdriver magnetized with 1R288 for easy removal of Steel balls.

5)Insert short leg of hex wrench 6 into the hole of Spindle, and fix long leg of the hex wrench securely in vise.

Insert No.T25 Torx wrench of L type Torx wrench set (1R145) into the socket of M5x10 Torx countersunk head screw.

Then remove the screw by turning M5 Torx wrench counterclockwise as illustrated to left in Fig. 22.

The following parts can now be removed from Spindle: Cam D, Cam A on Torx screw side, Flat washer 7.(right in Fig. 22)

Fig. 19

Adjust ring complete

Clutch section

M12 Lock nut

(=Clutch assembly)

 

 

Compression spring 19H

M12 Lock nut

 

 

 

765025-8

Fig. 21

Fig. 20

Flat washer 18

Compression spring 19H

Adjust ring complete

Spindle

Steel ball 4 (3pcs.) and Steel ball 5.0 (3pcs.) can be removed by moving Cam D towards the threaded end of Spindle.

Cam D

Cam A on Torx

 

screw side

After removing Steel ball 4 (3pcs.) and Steel ball 5.0 (3pcs.), Steel ball 3 (13pcs.) can be removed by moving *the Cam on Torx screw side towards Cam D.

Steel ball 3.0 (13pcs.)

Cam A on Torx screw side

Steel ball 4 (3pcs.)

Steel ball 5.0 (3pcs.)

Cam D

Fig. 22

783204-6

6mm

M5x10 Torx countersunk

Cam D

Cam A on Torx screw side

head screw

 

Flat washer 7

 

 

Spindle

Spindle

M5x10 Torx countersunk

T25 Torx wrench (T25 of 1R145)

 

head screw

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Image 6
Makita BFL201F specifications Clutch section