Color of Lead wires
Blue, Black
Yellow, White
Yellow, Blue
Purple, Yellow
Red, Black
Positive: Red Negative: Black
Terminal
Face the rib of Cover to Terminal side and insert the cover to Housing set.
Fig. 26

Repair

P 8/ 13

 

[3]DISASSEMBLY/ASSEMBLY

[3]-5. Gear case section (cont.)

ASSEMBLING

1)After applying Makita grease N No.2 to teeth of all Spur gears, shafts of Carrier complete B and shafts of Spur gear 9 complete A, assemble Ball bearing 6805LLB and Carrier complete B to Gear case. (Fig. 2) Then assemble Internal gear

47 and Spur gears from the opposite side.

2) Install Rotor on Motor control unit as described below;

 

 

Fix Motor control unit on table or the like, and insert Rotor

 

 

slowly into Motor control unit until it touches the surface

 

 

of the table. Then lift up Motor control unit gradually

 

 

until it stops. (Fig. 26)

 

 

Caution:

 

 

1. Because Rotor is a strong magnet, be sure to remove metal chips

 

 

or debris from it before installation, be very careful not to pinch

Fix Motor control unit, and insert Rotor.

your fingers between Rotor and metal parts, etc.

Lift up Motor control unit until it stops.

2. Be careful not to shock the printed wiring board of Motor

control unit.

Fig. 27

 

3) Install Lock washer on Gear case, then put Motor bracket on

 

 

Motor

Gear case, and turn it clockwise to lock in place.

 

 

control

4) Assemble Gear case section and Motor control unit to Housing (R)

 

 

unit

so that Lead wires of Motor control unit and the Switch unit

 

 

 

installation portion on Gear case faces the side of the LED - Trigger

Gear

 

switch line. (Fig. 27)

case

 

When assembling, fit the boss on Housing (R) in the notch in

Switch unit installation portion

Lead wires

Motor control unit. (Fig. 28)

Fig. 28

 

5) Set Switch unit in place on Gear case.

 

6) Assemble the following parts to Housing (R) in numerical order:

notch

 

1. Controller of Motor control unit

Motor

2. Terminal

 

control

3. LED circuit

 

unit

4. Gear case section to which Motor control unit is assembled

 

 

Put Lead wires in place while taking care not to pinch them.

 

 

After putting Switch section in place, install Plate and Lens.

 

 

Then fasten Housing (L) to (R) with seven M3x20 Pan head screws.

 

 

(Fig. 29)

 

Housing (R)

Caution: When disconnecting connectors, do not pull lead wires.

boss

 

(Fig. 30)

 

 

Fig. 29

 

 

Plate

 

 

Lens

Fix lead wires with

 

 

 

 

lead wire holders.

 

Fix lead wires with Lead wire holders.

rib of Cover

Cover

Fig. 30

Switch unit

Switch unit for

Switch unit

(ON/OFF)

F/R change

for Clutch

LED circuit

 

Terminal

 

 

 

Power supply circuit

 

Page 8
Image 8
Makita BFL201F specifications On/Off