Makita BFL300F, BFL400F, BFL401F 3 -1. Disassembling/ Assembling of Job Light Section cont

P 4 / 13

[3] -1. Disassembling/ Assembling of Job Light Section (cont.)

Fig. 8 Fig. 9

Lead cover

Ring spring 36

Lead wire

Ring spring 29

[3] -2. Disassembling/ Assembling of Bearing Retainer

DISASSEMBLING

Fig. 10

Turn Bearing retainer clockwise using a 27mm spanner for BFL300F/ 32mm

spanner for BFL400F and BFL401F. Now Bearing retainer can be removed by pushing it down as illustrated in Fig. 10.

ASSEMBLING

Bearing retainer

1) After applying Makita seal lubricant No.101 to O ring 15, put O ring 15 and Bearing retainer in place on Spindle complete.

2) Put 2g of Makita seal lubricant No.101 in the gear room of Angle head complete.

At this time, be careful not to put the grease on the threaded portion of Angle head complete.

3)Apply Loctite 603 to the threaded portion of Bearing retainer, and screw it into Angle head complete. At this time, remember to put Flat washer 5 in place.

4)Fasten Bearing retainer to the recommended torque of 30 - 50N.m by turning counterclockwise with the following tools; 1R219, 1R220, 1R222, 134844-7 (for BFL300F), 134848-9 (for BFL400F/ BFL401F)

[3] -3. Disassembling/ Assembling/ Adjustment of Angle Head Section

DISASSEMBLING

*Shown in Fig. 11 are the parts of Angle head section.

Fig. 11

	10	Spiral bevel gear 9 section									Carrier section
											21	22
		11	12	13	14	15	16		17	18	19 20	23	24	25
10) Angle head complete		15)	Ball bearing 6900LLB					20)	Flat washer 14		25) Retaining ring R-32
11)	Spiral bevel gear 9	16)	Retaining ring S-10					21)	Pin 3 (5pcs)
12)	Needle bearing 1212	17)	Retaining ring R-22					22)	Spur gear 14 (5pcs)
13) Thin washer 12		18)	Internal gear 50					23)	Carrier
14)	Spacer	19)	Retaining ring S-14					24)	Flat washer 26

1)Remove Light covers (R) and (L), Ring spring 29, Lead cover and Switch cover. (Refer to [3] -1.)

2)Fix Angle head by clamping its two flats using adjustable wrench or vise, and remove Hex nut M36-41 by turning in the direction of the arrow with 1R223 and 1R341. (Figs. 12, 13)

Caution: When clamping Bearing retainer, be very careful not to deform it by overtightening.

3)Remove Angle head complete by turning counterclockwise.

4)Remove Retaining ring R-32 using 1R006 or the like, then Flat washer 26, Internal gear 50 and Carrier section.

5)Remove Retaining ring S-14 from Carrier section using 1R291 or the like. Now the following parts can be replaced; Flat washer 14, Pin 3 (5pcs), Spur gear 14 (5pcs)

Note: Pin 3 can be pulled out easily by using a magnet.

6)Remove Retaining ring R-22 located inside Angle head complete using 1R005 or the like.

7)Remove Spiral bevel gear 9 section by hitting the end face of Angle head complete. (Fig. 14)

8)Remove Retaining ring S-10 from Spiral bevel gear 9 section using 1R004, 1R008 or the like.

Now the following parts can be replaced by removing Ball bearing 6900LLB with 1R269 or the like: Spiral bevel gear 9, Spacer, Thin washer 12, Needle bearing 1212