P 10/ 14
Repair
[4]DISASSEMBLY/ASSEMBLY
[4]-10. Carburetor
DISASSEMBLING
(1)Remove Cleaner cover assembly by unscrewing M4 Thumb screw. (Fig. 47)
(2)Remove two Air cleaner elements. (Fig. 48)
(3)Remove two M5x60 Hex. socket head bolts for fastening Carburetor and Cleaner plate assembly to Insulator. (Fig. 48) Note: Carburetor can not be removed without removing the bolts completely.
(4)Disconnect two tubes from Carburetor, then remove Carburetor.
Fig. 47 | Fig. 48 |
M4 Thumb screw |
Cleaner cover assembly |
M5x60 Hex. socket head bolts |
Air cleaner elements: Be careful of |
each shape and |
direction. |
CLEANING / MAINTENANCE
Refer to Fig. 49.
(1) | Remove four 3x24 Tapping screws, then separate Metering diaphragm and Metering diaphragm gasket. |
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| Note: In case Metering diaphragm remains attached to the others in disassembling of Carburetor, be careful to remove | ||||||||||
| Metering diaphragm and gasket. It is fragile. |
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(2) | Replace Metering diaphragm when the following problems happen: | Fig. 50 |
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| • slackened • hardened • worn / debased |
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(3) | Loosen M3x4 screw in Pump body to remove Inlet needle and Control lever etc. | Control lever |
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| Spring | ||||||
| (Refer to Fig. 50) from Carburetor. |
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(4) | Before assembling Pump body, check that the top of Inlet needle is not |
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| Inlet needle | |||||
| deformed/ worn out. (Fig. 51). | M3x4 + screw | |||||||||
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(5) | When Control lever is set in place, make sure that Spring is put properly. (Fig. 52) |
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| Note: |
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(6) | Regarding three M3x8 Pan head screws with washers, loosen Idling screw fully |
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| These items can not | ||||||||
| first, and then remove them. |
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| be supplied solely. | |||||||
(7) | After checking if Inlet screen is clogged with dust, fit it into Pump body. | Pin | |||||||||
Order Pump body | |||||||||||
(8) | Spray carburetor cleaner each route in Carburetor and then clean it with gasoline | ||||||||||
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| to replace them. | ||||||||
| after a few minutes. |
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Fig. 49
Carburetor
Fig. 51
Pump body | Inlet | |
screen | ||
(M3x4 screw | ||
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is included.) |
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Metering diaphragm gasket
Metering diaphragm
Air purge body
Primer pump
M3x8 Pan head | Swivel | |
screw with | ||
Washer | ||
washer | ||
(2pcs.) | Stop ring | |
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(Throttle valve | (Idling screw) | |
assembly) |
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Conical |
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compression | O ring 2 | |
spring | ||
Jet | ||
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| Pump gasket |
Normal
Fig. 52
| Pump | |
| diaphragm | |
Primer pump | 3x24 Tapping | |
cover | ||
screw (4pcs.) | ||
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