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Portable Generator
Miller Electric
145 DX
6-3. Controls (DX Models) (See Section 6-4)
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56 pages, 2.32 Mb
OM-4417 Page 20
6-3.
Controls (DX Models) (See Section 6-4)
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Contents
Main
From Miller to You
TABLE OF CONTENTS
Page
OM-4417 Page 1
SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING
Warning: Protect yourself and others from injury read and follow these precautions.
1-1. Symbol Usage
Marks a special safety message.
1-2. Arc Welding Hazards
1-3. Engine Hazards
BATTERY EXPLOSION can BLIND.
FUEL can cause fire or explosion.
MOVING PARTS can cause injury.
HOT PARTS can cause severe burns.
1-4. Compressed Air Hazards
BREATHING COMPRESSED AIR can cause serious injury or death.
COMPRESSED AIR can cause injury.
TRAPPED AIR PRESSURE AND WHIPPING HOSES can cause injury.
HOT METAL from air arc cutting and gouging can cause fire or explosion.
1-6. California Proposition 65 Warnings
1-7. Principal Safety Standards
1-8. EMF Information
OM-4417 Page 5
SECTION 2 CONSIGNES DE SCURIT LIRE AVANT UTILISATION
2-1. Signification des symboles
2-2. Dangers relatifs au soudage larc
UN CHOC LECTRIQUE peut tuer.
Une tension DC importante subsiste lintrieur des onduleurs aprs avoir coup lalimentation.
2-3. Dangers existant en relation avec le moteur
LEXPLOSION DE LA BATTERIE peut RENDRE AVEUGLE.
LE CARBURANT MOTEUR peut provo- quer un incendie ou une explosion.
DES ORGANES MOBILES peuvent pro- voquer des blessures.
DES PIECES CHAUDES peuvent provo- quer des brlures et blessures.
2-4. Dangers lis lair comprim
RESPIRER LAIR COMPRIM peut pro- voquer des blessures graves ou causer la mort.
LAIR COMPRIM peut provoquer des blessures.
LAIR COMPRIME EMMAGASINE ET DES TUYAUX SOUS PRESSION peuvent provo- quer des blessures.
Le METAL CHAUD lors du coupage et gougeage plasma peut provoquer un in- cendie ou une explosion.
2-6. Proposition californienne 65 Avertissements
2-7. Principales normes de scurit
2-8. Information EMF
SECTION 3 DEFINITIONS
h Hours s
3-1. Symbol Definitions
SECTION 4 SPECIFICATIONS
4-1. Weld, Power, And Engine Specifications
4-2. Dimensions, Weights, And Operating Angles
4-3. Volt-Ampere Curves
4-4. Fuel Consumption
4-5. Duty Cycle
4-6. Generator Power Curve
SECTION 5 INSTALLATION
5-1. Installing Welding Generator
5-2. Grounding Generator To Truck Or Trailer Frame
5-3. Grounding Generator When Supplying Building Systems
5-4. Engine Prestart Checks Standard Model
5-5. Engine Prestart Checks DX Model
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5-6. Connecting The Battery (DX Models Only)
5-7. Connecting To Weld Output Terminals
5-8. Selecting Weld Cable Sizes*
Page
SECTION 6 OPERATING THE WELDING GENERATOR
6-1. Controls (Standard Models) (See Section 6-2)
6-2. Description Of Controls (Standard Models) (See Section 6-1)
6-3. Controls (DX Models) (See Section 6-4)
6-4. Description Of Controls (DX Models) (See Section 6-3)
SECTION 7 OPERATING AUXILIARY EQUIPMENT
Set Current control to maximum for full generator power output at AC receptacles.
7-1. Generator Power Panel Receptacles
SECTION 8 MAINTENANCE
8-1. Routine Maintenance
8-2. Servicing Air Cleaner
8-3. Adjusting Engine Speed (Standard Models Only)
8-4. Adjusting Engine Speed (DX Models Only)
SECTION 9 TROUBLESHOOTING
9-1. Troubleshooting
A. Welding
B. Generator Power
C. Engine
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SECTION 11 GENERATOR POWER GUIDELINES
11-1. Selecting Equipment
11-2. Grounding Generator To Truck Or Trailer Frame
11-3. Grounding When Supplying Building Systems
11-4. How Much Power Does Equipment Require?
11-5. Approximate Power Requirements For Industrial Motors
11-6. Approximate Power Requirements For Farm/Home Equipment
11-7. Approximate Power Requirements For Contractor Equipment
11-8. Power Required To Start Motor
11-9. How Much Power Can Generator Supply?
11-10.Typical Connections To Supply Standby Power
11-11.Selecting Extension Cord (Use Shortest Cord Possible)
SECTION 12 STICK WELDING (SMAW) GUIDELINES
12-1. Stick Welding Procedure
OM-4417 Page 39
12-2. Electrode and Amperage Selection Chart
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12-3. Striking an Arc Scratch Start Technique
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12-5. Positioning Electrode Holder
12-6. Poor Weld Bead Characteristics
12-7. Good Weld Bead Characteristics
12-8. Conditions That Affect Weld Bead Shape
12-9. Electrode Movement During Welding
12-10.Butt Joints
12-11.Lap Joint
12-12.Tee Joint
12-13.Weld Test
12-14.Troubleshooting Porosity
12-15.Troubleshooting Excessive Spatter
12-16.Troubleshooting Incomplete Fusion
12-17.Troubleshooting Lack Of Penetration
12-18.Troubleshooting Excessive Penetration
12-19.Troubleshooting Burn-Through
12-20.Troubleshooting Waviness Of Bead
12-21.Troubleshooting Distortion
SECTION 13 PARTS LIST
Figure 13-1. Main Assembly Standard Model
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Warranty Questions?
Call 1-800-4-A-MILLER for your local Miller distributor.
Effective January 1, 2005 (Equipment with a serial number preface of LF or newer)
Please complete and retain with your personal records.
For Service
Always provide Model Name and Serial/Style Number.
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Owners Record