Miller Electric 3545, 3035 manual Changing Liner, Troubleshooting

5-3. Changing Liner

Y Turn Off power at welding power source first.

1 Nozzle

2 Contact Tip

3 Liner

Remove and replace liner. Reinstall parts as shown.

3

2

1

Tools Needed:

Ref. 801 891-B

5-4. Troubleshooting

Trouble	Remedy
Gun tube assembly loose.	Tighten nut at base of gun tube assembly.
No weld output; gun/feeder does not	Place Power switch on welding power source in the On position (see welding power source Owner’s
work.	Manual).
Erratic weld output.	Tighten and clean all connections.
Pressing gun/feeder trigger does not	Secure plug from gun/feeder trigger cord into 4-socket receptacle on welding power source (see Section
energize welding power source; welding	3-3, field kit instructions F207 643, or appropriate welding power source Owner’s Manual).
wire is not energized; shielding gas does
not flow.
Wire feeds, shielding gas flows, but	Secure control cable leads in welding power source (see field kit instructions F207 643 or appropriate
welding wire is not energized.	welding power source Owner’s Manual).
	See Troubleshooting section in welding power source Owner’s Manual.
Wire feeds erratically.	Check and correct drive roll pressure (see Section 3-4).
	Clean or replace drive roll; clean or replace liner (see Sections 5-2and 5-3).

OM-1216 Page 15