4-3. Troubleshooting

Trouble

Remedy

 

 

 

 

Electrode wire feeding stops or feeds er-

Readjust hub tension and drive roll pressure.

ratically during welding.

 

Change to correct size drive roll.

 

 

 

 

Clean or replace dirty or worn drive roll.

 

 

 

Incorrect size or worn wire guides.

 

 

 

Replace contact tip or liner. See gun Owner’s Manual.

 

 

 

Remove weld spatter or foreign matter from around gun nozzle opening.

 

 

 

Check and secure motor plug connection.

 

 

 

Have Factory Authorized Service Agent check drive motor.

 

 

Motor runs slowly.

Reduce load.

 

 

 

Check for correct input voltage.

 

 

Motor runs at full speed regardless of

Have Factory Authorized Service Agent check digital wire drive motor Tachometer board and encoder.

wire speed setting.

 

 

 

SECTION 5 − ELECTRICAL DIAGRAM

221 660-A

Figure 5-1. Circuit Diagram For AA40GBU/Gas Box (Left Hand)

OM-227 674 Page 18

Page 22
Image 22
Miller Electric manual Troubleshooting, Circuit Diagram For AA40GBU/Gas Box Left Hand