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Miller Electric Big 40 WG manual OM-4405

Models: Big 40 WG

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OM-4405 Page 59

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Miller Electric Big 40 WG manual OM-4405

Contents

OM-4405 ProcessesDescription From Miller to You Table of Contents Options and Accessories Warranty ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions SpecificationsSymbols And Definitions Weld, Power, And Engine SpecificationsVolt-Ampere Curves For CC Models Dimensions, Weights, And Operating AnglesVolt-Ampere Curves for CC/CV Models Stick ModeMIG Mode TIG ModeDuty Cycle And Overheating Fuel Consumption15 kVA/kW Three-Phase Auxiliary Power Plant No Weld Load AC Auxiliary Power CurveOptional AC Power Plant Curves 12 kVA/kW Single-Phase Auxiliary Power Plant No Weld LoadInstallation Installing Welding Generator See Sections 4-2Using Lifting Eye To Bolt Unit In Place Installing Exhaust PipeMounting Welding Generator Welding Unit In Place Bolting Unit In PlaceCharger Activating The Dry Charge Battery If ApplicableDo not overfill battery cells Read and follow all instrucConnect Negative Cable Last Connecting The BatteryOil Coolant Recovery TankEngine Prestart Checks FuelSelecting Weld Cable Sizes Connecting To Weld Output TerminalsRef 862-A / 048 720-K / 802 Socket Information Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsFront Panel Controls For CC Models See Section Operating Welding Generator CC ModelsTo Start Engine Indicator LightsDo not switch under load Engine Starting ControlsRemote Amperage Control On CC Models Optional OM-4405 Front Panel Controls For CC/CV Models See Section Operating Welding Generator CC/CV ModelsVoltage/Amperage Adjust Switch And Remote 14 Receptacle Use switch to select weld amperage rangeRunning Process/Contactor Switch On CC/CV ModelsProcess/Contactor Switch Settings Process/Contactor SwitchSet Remote Remote Voltage/Amperage Control On CC/CV Models OptionalSet Remote Set Range ProcessVolt And 240 Volt Receptacles Operating Auxiliary EquipmentSingle-Phase Power Connection Single-Phase Auxiliary Power Three-Phase Power ConnectionRear Of Panel Optional Auxiliary Power Receptacles 240 V 15 a AC South African Receptacle RC1Circuit Breaker CB2 Circuit Breaker CB3 Maintenance Label Maintenance & Troubleshooting250 h Routine Maintenance50 h 100 hStop engine and let cool Inspecting And Cleaning Optional Spark Arrestor Muffler500 h 1000 hServicing Air Cleaner Maximum Adjusting Engine Weld/Power SpeedAdjusting Engine Idle Speed Engine SpeedNo Load Tools Needed 1/2 Adjusting Governor SensitivityServicing Fuel And Lubrication Systems Overload Protection Press button to reset breaker20s Start Engine With No Load Applied Diagnosing Causes Of Engine Fault ShutdownsDiagnostic Checks While Running Fault ConditionWelding CC Models TroubleshootingRepair or replace wire feeder Welding CC/CV ModelsTacle see Section Standard Auxiliary Power Optional Auxiliary Power PlantEngine Or coolant temperature is too high see Sections 4-7 Wiring harness and componentsShutdown switch is released Out Ant temperature is too high see Sections 4-7OM-4405 Circuit Diagram For CC Welding Generator Electrical Diagrams201 991-A Circuit Diagram For CC/CV Welding Generator 201 992-A Auxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleOM-4405 Parts List 107 106 101 105 103CC only 104 -4 or See FIG 108Dia Part Description Dia Part Description Mkgs Quantity Control Box Assembly CC Models Control Box Assembly CC Models -1 Item Control Box Assembly CC/CV Models 177 CONN, body 5 terminal to engine control switch S1 193 Panel, Front w/Components CC Models MS1 Panel, Front w/Components CC/CV Models -1 Item Panel, Front w/Components CC/CV ModelsPC6 192 Generator Generator -1 Item Main Rectifier Assembly Service Your distributor also givesSupport Miller Electric Mfg. Co Owner’s Record