TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING

1

1-1.

Symbol Usage

1

1-2.

Arc Welding Hazards

1

1-3.

Engine Hazards

2

1-4.

Compressed Air Hazards

3

1-5.

Additional Symbols For Installation, Operation, And Maintenance

3

1-6.

California Proposition 65 Warnings

4

1-7.

Principal Safety Standards

4

1-8.

EMF Information

4

SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION

5

2-1.

Signification des symboles

5

2-2.

Dangers relatifs au soudage à l’arc

5

2-3.

Dangers existant en relation avec le moteur

6

2-4.

Dangers liés à l’air comprimé

7

2-5.

Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance

7

2-6.

Principales normes de sécurité

8

2-7.

Information sur les champs électromagnétiques

8

SECTION 3 − DEFINITIONS

9

3-1.

Warning Label Definitions (CE Models Only)

9

3-2.

Manufacturer’s Rating Labels For CE Products

13

3-3.

Symbols And Definitions

14

SECTION 4 − SPECIFICATIONS

15

4-1.

Weld, Power, And Engine Specifications

15

4-2.

Dimensions, Weights, And Operating Angles

15

4-3.

Volt-Ampere Curves For CC Models

16

4-4.

Volt-Ampere Curves For CC/CV Models

17

4-5.

Fuel Consumption

18

4-6. Duty Cycle And Overheating

18

4-7. AC Generator Power Curve

19

4-8.

Optional Three-Phase Generator Curves

19

SECTION 5 − INSTALLATION

20

5-1.

Installing Welding Generator (See Sections 5-2 And 5-3)

20

5-2.

Using Lifting Eye

21

5-3.

Mounting Welding Generator

22

5-4.

Installing Exhaust Pipe

23

5-5.

Activating The Dry Charge Battery (If Applicable)

24

5-6.

Connecting The Battery

25

5-7.

Engine Prestart Checks

26

5-8.

Connecting To Weld Output Terminals

27

5-9.

Selecting Weld Cable Sizes*

27

5-10.

Connecting To Remote Amperage Adjust Receptacle RC13 On CC Models

28

5-11.

Connecting To Remote 14 Receptacle RC14 On CC/CV Models

29

SECTION 6 − OPERATING WELDING GENERATOR − CC MODELS

30

6-1.

Front Panel Controls For CC Models (See Section 6-2)

30

6-2.

Description Of Front Panel Controls For CC Models (See Section 6-1)

31

6-3.

Remote Amperage Control On CC Models (Optional)

32

6-4.

Weld Control/Arc Condition Information Label

32

SECTION 7 − OPERATING WELDING GENERATOR − CC/CV MODELS

34

7-1.

Front Panel Controls For CC/CV Models (See Section 7-2)

34

7-2.

Description Of Front Panel Controls For CC/CV Models (See Section 7-1)

35

7-3.

Process/Contactor Switch On CC/CV Models

36

7-4.

Remote Voltage/Amperage Control On CC/CV Models (Optional)

37

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Miller Electric Big Blue 302P, Big Blue 452P manual Table of Contents