Directives, Standards | Miller Electric Big Blue 302P manual

Declaration of Conformity for

European Community (CE) Products

NOTE

This information is provided for units with CE certification (see rating label on unit).

Manufacturer’s Name:	Miller Electric Mfg. Co.
Manufacturer’s Address:	1635 W. Spencer Street
	Appleton, WI 54914 USA
Declares that the product:	Big Blue 452P

conforms to the following Directives and Standards:

Directives

Low Voltage Directive: 73/23/EEC

Machinery Directives: 98/37/EEC,91/368/EEC, 93/C 133/04, 93/68/EEC

Noise level of Welding Generators: 2000/14/EC

Electromagnetic compatibility Directives: 89/336/EEC, 92/31/EEC

Standards

Safety Requirements for Arc Welding Equipment IEC 60974-1: 1998-09

Rotating Electrical Machines − Part 1: Rating and Performance: IEC 34-1: 1994

Rotating Electrical Machines − Part 5: Classification of degrees of protection provided by enclosure of rotating

electrical machines (IP code): IEC 34-5: 1991

Insulation coordination for equipment within low-voltage systems:

Part 1: Principles, requirements and test: IEC 60664-1: 2000-04

Electromagnetic compatibility (EMC) Product standard for arc welding equipment: EN50199: August 1995

European Contact: Mr. Danilo Fedolfi, Managing Director ITW WELDING PRODUCTS ITALY S.r.l. Via Privata Iseo 6/E

20098 San Giuliano Milanese, Italy

Telephone: 39(02)98290-1

Fax: 39(02)98290-203

dec_con1 _11/02

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Miller Electric Big Blue 302P, Big Blue 452P manual Directives, Standards, Deccon1 11/02

Contents

Description OM-496Processes From Miller to You Table of Contents 11-3 11-111-2 Deccon1 11/02 DirectivesStandards Deccon1 5/98 Sound Level Information Arc Welding Hazards Symbol Usage Engine Hazards Compressed Air Hazards California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference − Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoque r des blessures Information sur les champs électromagnétiques Principales normes de sécurité − Definitions Starting Instructions + − Hot muffler and exhaust pipes Are possible hazards asCan cause severe burns. Do Engine Return To Table Of Contents − 50 h Std Manufacturer’s Rating Labels For CE ProductsStd CC Models CC/CV Models Symbols And Definitions Dimensions, Weights, And Operating Angles − SpecificationsWeld, Power, And Engine Specifications Volt-Ampere Curves For CC Models MIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV Models Duty Cycle And Overheating Fuel Consumption Optional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 15 kVA/kW Three-Phase AC Output No Weld Load Installing Welding Generator See Sections 5-2And − InstallationLocation Grounding Airflow Clearance Work like a Pro Using Lifting Eye Supporting The Unit Mounting Welding GeneratorMounting Surface To Bolt Unit In Place Stop engine and let cool Installing Exhaust Pipe When electrolyte is low, add Activating The Dry Charge Battery If ApplicableRead and follow all instruc Charger Connect Negative − Cable Last Connecting The BatteryReinstall cover after connecting battery Engine Prestart Checks Coolant Recovery Tank Selecting Weld Cable Sizes Connecting To Weld Output Terminals Ref 862-A / 048 720-K / 802 Socket Connecting To Remote 14 Receptacle RC14 On CC/CV Models Front Panel Controls For CC Models See Section − Operating Welding Generator − CC Models Engine Indicator Lights To Start Do not use ether. Using ether voids warrantyDo not switch under load Engine Starting Controls Weld Control/Arc Condition Information Label Remote Amperage Control On CC Models OptionalExample Combination Remote Amperage Control Stick Set weld controls as shown to Return To Table Of Contents Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV Models Voltage/Amperage Adjust Switch And Remote 14 Receptacle Use switch to select weld amperage range Process/Contactor Switch Settings Process/Contactor Switch On CC/CV Models Example Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models Optional Volt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en Open, contact Factory Autho Close panel opening if no connections are made to generator Three-Phase Power ConnectionRear Of Panel Circuit Breaker CB2 Circuit Breaker CB3 Optional Generator Power Receptacles240 V 15 a AC South African Receptacle RC1 For Non-CE Products − Maintenance & TroubleshootingMaintenance Labels Every 8 h Routine MaintenanceEvery 50 h Every 100 h Every 1000 h Clean/Set InjectorsEvery 2000 h Change Fuel By the warranty Servicing Air CleanerTo clean air filter Do not clean housing with air hose Reinstall cleanout plug Tools Needed Inspecting And Cleaning Optional Spark Arrestor Muffler Maximum Adjusting Engine Speed On Standard ModelsDo not set engine speed higher than specified Close door Tools Needed 10 mm Weld/Power Speed Adjustment Idle Speed AdjustmentEngine Speed No Load Rpm max 61.6 Hz 1250 rpm 41.6 Hz Servicing Fuel And Lubrication Systems Overload Protection Diagnostic Checks While Running Diagnosing Causes Of Engine Fault ShutdownsCorrect the cause of the shut Down before operating Welding − CC Models Troubleshooting Welding − CC/CV Models Engine Standard Generator PowerOptional Three-Phase Generator Power CC/CV Models Only Shutdown switch is released Out Wiring harness and componentsTemperature is too high see Sections 5-7and Air in fuel system. See engine manual Return To Table Of Contents Circuit Diagram For CC Welding Generator − Electrical Diagrams 215 296-B Circuit Diagram For CC/CV Welding Generator 215 297-B Ment damage may occur − RUN-IN ProcedureWetstacking Procedure at less than Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Do not Perform Bank/grid Run-In Procedure Using Resistance GridFrom flammables Do not perform run-in Has this symbol − Generator Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Use ground device as stated in electrical codes Approximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment How Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x Typical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible 109 111 -4 or − Parts List 85 Fig 118 Dia Part Mkgs Description Quantity 209 Figures 13-2 Control Box Assembly − CC Models PLG3 Control Box Assembly − CC/CV Models PC7 195 Panel, Front w/Components − CC Models RC13 032 41 40 Panel, Front w/Components − CC/CV Models Panel, Front w/Components − CC/CV Models -1Item PC4, PC5 189 Generator -1Item Generator 602 SCREW, .312−18x .75 hexwhd.66d stl pld slffmg tap−rw 601 Main Rectifier Assembly Page Page Support ServiceYour distributor also gives For assistance in filing or settling claims, contact Miller Electric Mfg. CoYour distributor and/or equipment manufacturer’s Transportation Department