Miller Electric D-64 manual

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Processes

Description

MIG (GMAW)

Flux Cored (FCAW)

(Gas- and Self-Shielded)

Submerged (SAW)

Wire Feeder

(Use with CV Power Sources)

OM-1582 138 593X

September 2001

D-64

Contents

Main D-64 www.MillerWelds.com From Miller to You TABLE OF CONTENTS WARNING Declaration of Conformity for European Community (CE) Products Note Appleton, WI 54914 USA SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING 1-1. Symbol Usage . 1-2. Arc Welding Hazards ELECTRIC SHOCK can kill. ARC RAYS can burn eyes and skin. WELDING can cause fire or explosion. FLYING METAL can injure eyes. BUILDUP OF GAS can injure or kill. HOT PARTS can cause severe burns. 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. FALLING UNIT can cause injury. OVERUSE can cause OVERHEATING STA TIC (ESD) can damage PC boards. 1-5. EMF Information OM-1582 Page 5 SECTION 1 CONSIGNES DE SECURITE LIRE AVANT UTILISATION 1-1. Signification des symboles . 1-2. Dangers relatifs au soudage larc UN CHOC LECTRIQUE peut tuer. LES RAYONS DE LARC peuvent pro- voquer des brlures dans les yeux et sur la peau. LE SOUDAGE peut provoquer un incendie ou une explosion. DES PARTICULES VOLANTES peuvent blesser les yeux. LES ACCUMULATIONS DE GAZ ris- quent de provoquer des blessures ou mme la mort. DES PICES CHAUDES peuvent pro- voquer des brlures graves. 1-3. Dangers supplmentaires en relation avec linstallation, le fonctionnement et la maintenance 1-4. Principales normes de scurit 1-5. Information sur les champs lectromagntiques SECTION 2 DEFINITIONS 2-1. Warning Label Definitions 50/60 S/N: 2-2. Rating Label For CE Products AAmperes VVolts Alternating Current XDuty Cycle IP SECTION 3 INTRODUCTION 3-1. Specifications SECTION 4 INSTALLATION 4-1. Site Selection 4-2. Gun Recommendation Table Process Gun 4-3. Equipment Connection Diagrams 4-4. Rear Panel Connections 4-5. 14-Pin Plug Information 4-6. Wire Type, Size, And Feed Speed Capability Table 4-7. Motor Start Control 4-8. Rotating The Drive Assembly 4-9. Installing And Threading Welding Wire . . 4-10. Optional Equipment DIP Switch Settings SECTION 5 OPERATION 5-1. Front Panel Controls . 5-2. Overload Protection And Optional Side Panel Controls SECTION 6 MAINTENANCE AND TROUBLESHOOTING 6-1. Routine Maintenance 3 Months 6 Months 6-2. Troubleshooting Page Page Page SECTION 8 PARTS LIST Figure 8-1. Main Assembly Page Figure 8-2. Control Box Page Page Page Page Page Page Page Page Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. Effective January 1, 2000 (Equipment with a serial number preface of LA or newer) Please complete and retain with your personal records. For Service Always provide Model Name and Serial/Style Number. Owners Record