WORK AREA SAFETY
•Keep work area clean and well lit. Cluttered, dark work areas invite accidents.
•Avoid dangerous environments. Do not use your power tool in rain, damp or wet locations or in the presence of explosive atmospheres (gaseous fumes, dust or flammable materials). Remove materials or debris that may be ignited by sparks.
•Keep bystanders away. Children and bystanders should be kept at a safe distance from the work area to avoid distracting the operator and contact- ing the tool or extension cord.
•Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed.
•Make workshop child proof with padlocks, master switches, or by removing starter keys.
ELECTRICAL SAFETY
•Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adaptor plugs. Check with a quali- fied electrician if you are in doubt as to whether the outlet is properly grounded. If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.
•Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system.
•Guard against electric shock. Prevent body con- tact with grounded surfaces such as pipes, radia- tors, ranges and refrigerators. When making blind or plunge cuts, always check the work area for hidden wires or pipes. Hold your tool by insulated nonmetal grasping surfaces. Use a Ground Fault Circuit Interrupter (GFCI) to reduce shock hazards.
•Do not expose to rain or use in damp locations.
•Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away form heat, oil, sharp edges or moving parts. Replace damaged cords im- mediately. Damaged cords increase the risk of electric shock.
PERSONAL SAFETY
•Know your power tool. Read this manual care- fully to learn your power tool’s applications and limitations as well as potential hazards associated with this type of tool.
•Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
•Dress properly. Do not wear loose clothing or jewelry. Wear a protective hair covering to contain long hair. These may be caught in moving parts. When working outdoors, wear rubber gloves and insulated non-skid footwear. Keep hands and gloves away from moving parts.
•Reduce the risk of unintentional starting. Be sure your tool is turned off before plugging it in. Do not use a tool if the power switch does not turn the tool on and off. Do not carry a plugged-in tool with your finger on the switch.
•Remove all adjusting keys and wrenches. Make a habit of checking that adjusting keys, wrenches, etc. are removed from the tool before turning it on.
•Do not overreach. Maintain control. Keep proper footing and balance at all times. Maintain a firm grip. Use extra care when using tool on ladders, roofs, scaffolds, etc.
•Use safety equipment. Everyone in the work area should wear safety goggles or glasses with side shields complying with current safety standards. Everyday eyeglasses only have impact resistant lenses. They are not safety glasses. Wear hearing protection during extended use and a dust mask for dusty operations. Hard hats, face shields, safety shoes, etc. should be used when specified or necessary. Keep a fire extinguisher nearby.
•Keep guards in place and in working order.
•Never stand on tool. Serious injury could occur if the tool is tipped or if the cutting tool is unintention- ally contacted.
•Keep hands away from all cutting edges and moving parts.
POWER TOOL USE AND CARE
•Secure work. Use a clamp, vise or other practical means to hold your work securely, freeing both hands to control the tool.
•Do not force tool. Your tool will perform best at the rate for which it was designed. Excessive force only causes operator fatigue, increased wear and reduced control.
•Use the right tool. Do not use a tool or attach- ment to do a job for which it is not recommended. For example, do not use a circular saw to cut tree limbs or logs. Do not alter a tool.
•Unplug tool when it is not in use, before changing accessories or performing recommended mainte- nance.
•Store idle tools. When not in use, store your tool in a dry, secured place. Keep out of reach of children.
•Never leave the tool running unattended. Turn power off. Do not leave the tool until it comes to a complete stop.
problem corrected before further use. Do not use a damaged tool. Tag damaged tools “DO NOT USE” until repaired. A guard or other damaged part should be properly repaired or replaced by a MILWAUKEE service facility. For all repairs, insist on only identical replacement parts.
•Use proper accessories. Consult this manual for recommended accessories. Using improper accessories may be hazardous. Be sure acces- sories are properly installed and maintained. Do not defeat a guard or other safety device when installing an accessory or attachment.
•Maintain tools carefully. Keep handles dry, clean and free from oil and grease. Keep cutting edges sharp and clean. Follow instructions for lubricating and changing accessories. Periodically inspect tool cords and extension cords for damage. Have damaged parts repaired or replaced by a MILWAUKEE service facility.
•Maintain labels & nameplates. These carry impor- tant information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
SERVICE
•Tool service must be performed only by quali- fied repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury.
•When servicing a tool, use only identical replacement parts. follow instructions in the maintenance section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of shock or injury.
SPECIFIC SAFETY RULES
WARNING To reduce the risk of injury, avoid inhalation of dust generated by grinding and cutting operations. Exposure to dust may cause respiratory ailments. Use approved NIOSH or OSHA respirators, safety glasses or face shields, gloves and protective clothing. Provide adequate ventilation to eliminate dust, or to maintain dust level below the Threshold Limit Value for
nuisance dust as classified by OSHA.
•WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
•lead from lead-based paint
•crystalline silica from bricks and cement and other masonry products, and
•arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
•Keep hands and body away from the rotating wheel. Do not wear loose clothing when using this tool.
•Store cut-off wheels with care. Do not drop them or subject them to excessive heat, cold or humidity.
•Make sure that all wheel flanges and other mount- ing hardware are in good condition and are always used properly. Defective or missing parts may cause damage to the wheel. Always use mounting flanges supplied with the tool.
•Cutting with a damaged wheel is very hazard- ous. After installing a new wheel, leave the tool unplugged and rotate the wheel by hand to see if it is uneven, warped, or cracked. If so, discard the wheel and replace it with a new one. Do not use a wheel that has been dropped; impact may result in breakage.
•Before starting a cut, step back from the tool and make a trial run to confirm that the wheel is in good condition. Trial run periods are:
When replacing a cut-off wheel — over 3 minutes. When starting routine work — over 1 minute.
•Never try to remove or clamp the workpiece to the tool while the cut-off wheel is rotating.
•Before installing a cut-off wheel, always inspect it for cracks. Visually check resinoid and rubber- bonded wheels for cracks. Replace cracked wheel immediately.
•Always check maximum operating speed estab- lished for wheel against machine speed. Do not exceed the maximum operating speed that is marked on the wheel.
•Do not force a wheel onto the machine or alter the size of the arbor hole. Don’t use a wheel that fits the arbor too loosely. If the wheel doesn’t fit the machine, get one that does.
•Do not attempt to install saw blades on this tool because it is not designed for this type of blade.
•Do not overtighten wheel nut.
Machine Instructions
•Start cutting only after the motor has reached full speed.
•Release switch immediately if the cut-off wheel stops rotating or if the motor sounds like it is straining.
•Keep flammable and fragile objects away from this tool. Do not allow cut-off sparks to contact the operator’s hands, face or feet.
•Place the tool securely on a flat, level surface.
•Always use the tool with the proper voltage speci- fied on the tool’s nameplate.
•Never touch a short cut-off piece until it cools.
•Never attempt to cut material larger than the rated capacity listed in “Specifications”.
•Never stand in line with the wheel while cutting. Always stand to the side.
•Always keep guards in place.
•Always start the cut gently. Do not bump or bang a wheel to start a cut.
•Nevermakeanyfreehandcuts.Alwaysplacethework- piece between the vise and fence when making cuts.
